• Title/Summary/Keyword: Turbo-machinery

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Sensorless vector control for super-high speed PMSM drive

  • Bae Bon-Ho;Sul Seung-Ki;Kwon Jeong-Hyeck;Shin Jong-Sub
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.773-778
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    • 2001
  • This paper describes the implementation of the vector control schemes for a variable-speed 131kW PMSM (Permanent Magnet Synchronous Motor) in super-high speed application. The vector control with synchronous reference frame current regulator has been implemented with the challenging requirements such as the extremely low stator inductance$(28^{\mu}H)$, the high dc link voltage(600V) and the high excitation frequency(1.2kHz). Because the conventional position sensor is not reliable in super-high speed, a vector control scheme without any position sensor has been proposed. The proposed sensorless algorithm is implemented by processing the output voltage of the PI current regulator, and hence the structure is simple and the estimated speed is robust to the measurement noise. The experimental system has been built and the proposed control has been implemented and evaluated. The test result, up to the speed of 60,000 r/min, shows the validity of the proposed control.

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A Study of Supersonic Nozzle Design for Partial Admitted Turbine Used on Organic Rankine Cycle (유기랭킨사이클용 부분분사터빈의 초음속노즐 설계에 대한 연구)

  • Cho, Soo-Yong;Cho, Chong-Hyun
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.6
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    • pp.5-12
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    • 2014
  • Organic Rankine Cycle is widely used to convert the low-grade thermal energy to the electrical energy. However, usually available thermal energy is not supplied constantly. This makes hard to use positive displacement expanders. Hence, turbo-expander has merits to apply as an expander in ORC because it can operate well off-design points even though the mass flowrate is fluctuated. The thermal energy fluctuation causes the turbo-expander to operate in partial admission. In addition, supersonic nozzles are required so that the partially admitted turbine operates efficiently. In this study, R245fa was chosen as a working fluid of ORC. A design method and an analysis technique of supersonic nozzle based on R245fa were developed. The shape of the nozzle was designed by the characteristic method. The thermal properties within the nozzle were estimated and the predicted results were agreed well with the computed results.

Design and Implementation of a Fault-Tolerant Magnetic Bearing System

  • Park, B.C.;Noh, M.D.;Ro, S.K.;Kyung, J.H.;Park, J.K.
    • KSTLE International Journal
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    • v.4 no.2
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    • pp.37-42
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    • 2003
  • One of the obstacles for a magnetic bearing to be used in the wide range of industrial applications is the failure modes associated with magnetic bearings, which we don't expect for conventional passive bearings. These failure modes include electric power outage, power amplifier faults, position sensor faults, and the malfunction of controllers. Fault-tolerant magnetic bearing systems have been proposed so that the system can operate in spite of some faults in the system. In this paper, we designed a fault-tolerant magnetic bearing system for a turbo-molecular vacuum pump. The system can cope with the actuator/amplifier faults which are the most common faults in a magnetic bearing system. We implemented the existing fault-tolerant algorithms to experimentally prove the adequacy of the algorithms for industrial applications. As it turns out, the system can operate even with three simultaneously failing poles out of eight actuator poles.

Application of Foil Air Bearing to Small Gas Turbine Engine for UAV (무인기용 소형 가스터빈 엔진에 대한 포일 공기 베어링 적용 연구)

  • Kim, Kyeong-Su;Lee, Si-Woo;Kim, Seung-Woo;Lee, In
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.10a
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    • pp.261-266
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    • 2003
  • Foil air bearing, which is a noncontact bearing utilizing viscosity of operating fluid and elastic deformation of foil structure, has several advantages over rolling element bearings in terms of oilless environment, long life, high speed operation, and high temperature application over $500^{\circ}C$ . Recently advanced researches are actively being performed for the application to the extreme temperature such as gas turbines, as well as conventional small turbo machinery. In this paper, the principle of foil air bearing is introduced and a feasibility study to adopt a foil bearing as the turbine bearing of 65 HP turbo shaft engine, which is under development for UAV, is presented.

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Backflow Vortex Cavitation and Its Effects on Cavitation Instabilities

  • Yamamoto, Kazuyoshi;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.40-54
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    • 2009
  • Cavitation instabilities in turbo-machinery such as cavitation surge and rotating cavitation are usually explained by the quasi-steady characteristics of cavitation, mass flow gain factor and cavitation compliance. However, there are certain cases when it is required to take account of unsteady characteristics. As an example of such cases, cavitation surge in industrial centrifugal pump caused by backflow vortex cavitation is presented and the importance of the phase delay of backflow vortex cavitation is clarified. First, fundamental characteristics of backflow vortex structure is shown followed by detailed discussions on the energy transfer under cavitation surge in the centrifugal pump. Then, the dynamics of backflow is discussed to explain a large phase lag observed in the experiments with the centrifugal pump.

CFD Prediction on Vortex in Sump Intake at Pump Station (펌프 흡수정내 발생된 보텍스에 대한 CFD 예측)

  • Park, Sang-Eun;Roh, Hyung-Woon
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.4
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    • pp.39-46
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    • 2007
  • In large pump station, vortex generation such as free-surface vortex and submerged vortex occurring around pump intake, or at bell-mouth inlet has been an important flow characteristics which should be considered always to keep away the suction of air-entrained or cavitated flow. In this study, a commercial CFD code was used to predict accurately the vortex generation for the specified intake design. These result shows the preliminary result of submerged vortex prediction for the Turbo-machinery Society of Japan Sump Test CFD standard model. At bottom wall, air volume fraction (red color) was found in a large scale to explain the submerged vortex generation at particular operation and configuration condition. And these indicate the free surface formation behind the bell mouth. Particularly, non-uniform approaching flow is a major parameter to govern the occurrence of the free-surface vortex. Futhermore the comparison between turbulence ($k-{\epsilon}$ & $k-{\omega}$ model) mode were executed in this study.

Experimental Study on Surge Inception in a Centrifugal Compressor

  • Tamaki, Hideaki
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.409-417
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    • 2009
  • An investigation of surge inception in a centrifugal compressor was done with measurements of steady and unsteady static pressure. Vaneless diffuser and vaned diffuser were tested. Analyses of the static pressure and the pressure fluctuation showed that stall at the impeller leading edge occurred at first, and then it extended to downstream. In case of the vaneless diffuser, deterioration of the pressure rise in the impeller triggered instability. For the vande diffuser, instability that was generated in the impeller propagated into the vaned diffuser, however the pressure recovery by the vaned diffuser made the operation of the compressor stable at low flow rate.

Design of Two Stage Axial Compressor of a Turbo Shaft Engine for Helicopters (헬리콥터용 터보샤프트엔진 2단 축류압축기 개량설계)

  • Kim, Jin-Han;Kim, Chun-Taek;Lee, Dae-Sung
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.183-190
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    • 1998
  • This paper introduces the part of efforts to develop a derivative type turbo-shaft engine from an existing baseline engine for multi-purpose helicopters targeting at 4000kg of take-off weight for 10-12 passengers. As a first step in meeting the development goal of increasing the output power to 840hp from 720hp with minimum modification, two stage axial compressor was redesigned to obtain the higher pressure ratio by removing the inlet guide vane and increasing the chord length. As a result, two stage axial compressors were designed to have the flow rate of 3.04 kg/s, the pressure ratio of 2.01 and the adiabatic efficiency of $85\%$. Its performance tests were carried out and verification of test results and redesign are under progress. Aerodynamic and structural analyses of the preliminary design are mainly described in this paper.

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The Development of Turbo-Fan Blade for KTX (KTX용 터보팬 블레이드 개발)

  • Jang, Young-Min;Kwon, O-Woon;Kim, Sung-Joon
    • Journal of Industrial Technology
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    • v.29 no.B
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    • pp.41-45
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    • 2009
  • The new cooling fan for various parts & equipments of KTX is developed and evaluated to improve fan performance and durability. The characteristic curve of the developed fan is obtained according to KSB 6311 of performance test regulation. 70 degree of the installation angle of blade makes the fan to produce a maximum flow rate. This angle is found out through trial-error and is confirmed through the verification test. In order to improve the blade strength, the blade is produced by a draw forming. The adoption of AL50 reduces a fan weight by 6 kg. The new blade makes a static pressure 170 (mmAq), a discharge rate $140(m^3/min)$, a rotational speed 2886 (rpm) at the power 10 kw. which results 54% of the static pressure improvement relative to the original blade.

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A Review on the Design of a Tilting Pad Journal Bearing for a 1.2MW Turbo-blower (1.2MW급 터보블로워용 틸팅패드 저널베어링의 설계에 관한 고찰)

  • Jo, Hyeon-Min;Jung, Hoon-Hyung;Kim, Chae-Sil;Cho, Soo-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.26-31
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    • 2011
  • This article provides the systematic design methodology for a tilting pad journal bearing. First the dynamic factors for the bearing are selected with the critical speed analysis. The pad bearing is then designed to have its best mechanical efficiency by simulations with changing of the number of pad and the lubricant flow rate with meeting the design specifications such as metal temperature, clearance and so on. And the simulation results are reviewed to compare with an experimental test. Finally the stability of rotor with the designed bearing is investigated. This methodology is successfully applied to the rotor for 1.2MW turbo-blower.