• Title/Summary/Keyword: Turbine Nozzle

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Computational Investigation of Turbulent Swirling Flows in Gas Turbine Combustors

  • Benim, A.C.;Escudier, M.P.;Stopford, P.J.;Buchanan, E.;Syed, K.J.
    • International Journal of Fluid Machinery and Systems
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    • v.1 no.1
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    • pp.1-9
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    • 2008
  • In the first part of the paper, Computational Fluid Dynamics analysis of the combusting flow within a high-swirl lean premixed gas turbine combustor and over the $1^{st}$ row nozzle guide vanes is presented. In this analysis, the focus of the investigation is the fluid dynamics at the combustor/turbine interface and its impact on the turbine. The predictions show the existence of a highly-rotating vortex core in the combustor, which is in strong interaction with the turbine nozzle guide vanes. This has been observed to be in agreement with the temperature indicated by thermal paint observations. The results suggest that swirling flow vortex core transition phenomena play a very important role in gas turbine combustors with modern lean-premixed dry low emissions technology. As the predictability of vortex core transition phenomena has not yet been investigated sufficiently, a fundamental validation study has been initiated, with the aim of validating the predictive capability of currently-available modelling procedures for turbulent swirling flows near the sub/supercritical vortex core transition. In the second part of the paper, results are presented which analyse such transitional turbulent swirling flows in two different laboratory water test rigs. It has been observed that turbulent swirling flows of interest are dominated by low-frequency transient motion of coherent structures, which cannot be adequately simulated within the framework of steady-state RANS turbulence modelling approaches. It has been found that useful results can be obtained only by modelling strategies which resolve the three-dimensional, transient motion of coherent structures, and do not assume a scalar turbulent viscosity at all scales. These models include RSM based URANS procedures as well as LES and DES approaches.

Study on the Crack Occurrence and Progress by Durability Test for Vehicular Turbine Housing (차량용 터빈 하우징의 내구시험에 의한 균열 발생 및 진행에 대한 연구)

  • Shin, Sang-Yun;Lee, Do-Hoon;Won, Soon-Jea;Kim, Dong-Hyoung;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.38 no.2
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    • pp.48-54
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    • 2018
  • To improve the durability of the turbocharger, it is important to suppress cracking of the turbine housing; therefore, we investigated the initiation and growth of these cracks. First, we initiated a crack in the turbine housing using endurance experiments. After the endurance test, cracks mainly occurred in the valve seat, the nozzle area, and the scroll part of the turbine housing. The results of a fracture analysis of the cracks showed that cracks in the valve seat were initiated by fatigue fracture. This seems to be caused by the accumulation of mechanical and thermal stresses due to vibration of the turbine wheel and high-temperature exhaust gas. Also, cracks in nozzle and scroll area were initiated by intergranular corrosion due to the exhaust gas. Thus, although there are differences in the cause of initiation according to the site, a concentric waveform was observed in all fracture planes. This phenomenon indicates that cracks gradually grow due to repeated stress changes, and the main causes are the temperature difference of the exhaust gas and the vibration caused by the turbine shaft.

An experimental study on the flow characteristics of a supersonic turbine with the cascade positions (익렬 위치에 따른 초음속 터빈의 유동 특성에 대한 실험적 연구)

  • Cho, Jong-Jae;Kim, Kui-Soon;Jeong, Eun-Hwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.265-271
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    • 2007
  • A small supersonic wind tunnel was designed and built to study the flow characteristics of a supersonic impulse turbine cascade. Experiments were performed to find the flow characteristics of a supersonic turbine with the cascade positions and to find a factor of the expansion loss. The supersonic cascade with a 2-dimensional supersonic nozzle was tested with the cascade positions. The flow was visualized by a Z-type Schlieren system. The static pressures at the turbine cascade inlet and outlet were measured by pressure transducers and a pressure scanner. Also, The total pressures at the turbine cascade back flow were measured. Highly complicated flow patterns including shocks, nozzle-cascade interaction and shock boundary layer interactions of the supersonic turbine were observed. And the flow characteristics in the supersonic turbine with the cascade positions were observed.

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Experiments on Supersonic Impulse Turbine (초음속 충동형 터빈에 대한 시험적 고찰)

  • Jeong, Eun-Hwan;Kim, Jin-Han
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.6 s.33
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    • pp.26-32
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    • 2005
  • 1.6 MW class supersonic partial admission impulse turbine has been designed and tested in Korea Aerospace Research Institute for the liquid rocket engine application. The test has been performed using a high pressure air source facility in KARI. For the turbine power absorption, a hydraulic dynamometer has been used. Appropriate similarity relations are used for the determination of test condition. Various settings of turbine pressure ratio and rotational speed are tested to investigate global turbine characteristics. From measured data, parameters related to the turbine design are derived and validated.

Experiments on Supersonic Impulse Turbine (초음속 충동형 터빈에 대한 시험적 연구)

  • Jeong, Eunhwan;Lee, Eun Seok;Kim, Jinhan
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.125-131
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    • 2004
  • 1.6 MW class supersonic partial admission impulse turbine has been designed and tested in Korea Aerospace Research Institute for the liquid rocket engine application. The test has been performed using a high pressure air source facility in KARI. For the turbine power absorption, a hydraulic dynamometer is used. Appropriate similarity relations are used for the determination of test condition. Various settings of turbine pressure ratio and rotational speed are tested to investigate global turbine characteristics. From measured data, Parameters related to the turbine design are derived and validated.

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A Study of Operating Forces on a Partially Admitted Turbine Blade (부분분사에 의한 터빈익형에서의 작동력 변화에 관한 연구)

  • Cho, Chong-Hyun;Choi, Hyoung-Jun;Chung, Dae-Hun;Im, Yong-Hoon;Cho, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.9
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    • pp.890-899
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    • 2010
  • An experimental study has been conducted to analyze the operating forces on a partially admitted turbine blade using a linear cascade apparatus. Axial-type blades were used and the blade chord was 200mm. The rectangular nozzle was applied and its size was $200mm{\times}200mm$. The experiment was done at $3{\times}10^5$ of Reynolds number based on the chord. The rotational force and axial force on the blade were measured at steady state by moving the blade to the rotational direction. The operating forces were measured at three different nozzle install angles of $58^{\circ}$, $65^{\circ}$ and $72^{\circ}$ for off-design performance test. In addition, three different solidities of 1.25, 1.38 and 1.67 were applied. From the results, the maximum rotational force was increased when the solidity was decreased and the nozzle install angle was decreased. The axial force was increased by decreasing the nozzle install angle. The reverse axial force was obtained in the partially admitted region when the nozzle install angle was increased to $72^{\circ}$.

An Experimental Study of Jet Impingement Cooling on the Semi-Circular Concave Surface (반원 오목면에 분사되는 제트충돌 냉각에 관한 실험적 연구)

  • 양근영;최만수;이준식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.1083-1094
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    • 1995
  • An experimental study has been carried out for jet-impingement cooling on the semi-circular concave surface. Two different nozzles(round edged nozzle and rectangular edged nozzle) are utilized and heat transfer coefficients on the concave surface have been measured under a constant heat flux condition. The characteristics of heat transfer has been discussed in conjunction with measured jet flow. Velocity and turbulence intensity of free jets issuing from two different nozzles have been measured by Laser Doppler Anemometry and theromocouple measurements have been done for temperatures on the concave surface. The effects of the nozzle shape, the distance between the nozzle exit and the stagnation point of the surface and the nozzle exit velocity on heat transfer were studied.

An Experimental Study on Transient Heat Transfer Characteristics of Gas Turbine Cooled Vane by Using Liquid Crystal Thermography (가스터빈 냉각 베인에서 감온액정을 이용한 과도적 열전달 특성에 관한 실험적 연구)

  • Suh Nam-Kyu;Chang Tae-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.1
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    • pp.22-29
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    • 2006
  • Gas turbine engine among Principal internal combustion engines has been mainly applied as an aero and industrial Power plant. In order to increase its thermal efficiency. it has been raised their pressure ratio of compressor and the turbine inlet temperature. To operate above the limit temperature of turbine material, turbine nozzle vanes should be cooled. For this the cooling air is bled from the compressor section of 9as turbine. Meanwhile, to keep high thermal efficiency of 9as turbine, turbine vanes are to be cooled by using small cooling air Therefore, the complex cooling passages are requested to be designed and evaluated the effectiveness of vane cooling by measuring turbine vane temperature. But it is very difficult or impossible for us to measure local turbine temperatures at actual temperature When local heat transfer coefficients are known these can be calculated, therefore this study has been investigated on obtaining these coefficients of turbine vane at room temperature using TLC.

Technology Research on Gas Turbine Combustor Utilizing Melt-Growth Composite Ceramics

  • Konoshita, Yasuhiro;Hagari, Tomoko;Matsumotoi, Kiyoshi;Ogata, Hideki;Ishida, Katsuhiko
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.854-860
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    • 2004
  • "Research and Development of Melt-Growth Composite (MGC) Ultra High Efficiency Gas Turbine System Technology" program has been started in JFY2001. The main objective of the program is to establish basic component technologies to apply MGC material to an efficient gas turbine system successfully. It is known that MGC material maintains its mechanical strength at room temperature up to about 2000 K, which is ideal for the high temperature gas turbine. The purposes of the present study are to develop the cooling structure of the gas turbine combustor liner where MGC material is applied as the heat shield panel, also to develop the low NOx combustion system for a 1970 K (1700 deg.C) class gas turbine combustor. To start with, basic heat transfer characteristics were investigated by one-dimensional calculation and heat transfer experiment for the cooling structure. Axially staged configuration and fuel preparation were investigated by CFD calculation and experiments for the low NOx combustor.

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An Experimental Study on the Organic Rankine Cycle to Utilize Fluctuating Thermal Energy (가변열원에 대응하기 위한 ORC 사이클의 실험적인 연구)

  • Cho, Soo-Yong;Cho, Chong-Hyun
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.4
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    • pp.13-21
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    • 2015
  • The system design of the Organic Rankine Cycle(ORC) is greatly influenced by the thermal properties such as the temperature or the thermal capacity of heat source. Typically waste heat, solar energy, geothermal energy, and so on are used as the heat source for the ORC. However, thermal energy supplying from these kinds of heat sources cannot be provided constantly. Hence, an experimental study was conducted to utilize fluctuating thermal energy efficiently. For this experiment, an impulse turbine and supersonic nozzles were applied and the supersonic nozzle was used to increase the velocity at the nozzle exit. In addition, these nozzles were used to adjust the mass flowrate depending on the amount of the supplied thermal energy. The experiment was conducted with maximum three nozzles due to the capacity of thermal energy. The experimented results were compared with the predicted results. The experiment showed that the useful output power could be producted from low-grade thermal energy as well as fluctuating thermal energy.