• Title/Summary/Keyword: Tribology test

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Wear Characteristics of Plastic Pinion Against Steel Gear (플라스틱기어의 마멸특성에 관한 고찰)

  • 김충현;김영민;안효석;정태형
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.324-331
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    • 2000
  • Wear characteristics of Plastic and Nylon pinions against steel gear were studied to gain a better understanding of their tribological behaviors. Wear tests were conducted with power circulating gear test rig under dry contact conditions. Specific wear rates were measured as a function of applied load and the number of revolution. The worn teeth surfaces were examined with a profile projector and a camera. Nylon pinion showed lower specific wear rates than acetal pinion, but suffered teeth breakage under high load per unit tooth width. The dominant wear mechanisms found were adhesion and abrasion.

Effect of Ti Coated Diamond Grit on Performance of Diamond Tool (티타늄 코팅된 다이아몬드 지립이 다이아몬드 공구의 성능에 미치는 영향)

  • 임동필;임대순;민언기;임종관
    • Tribology and Lubricants
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    • v.13 no.3
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    • pp.102-107
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    • 1997
  • Diamond grit was coated with Ti by RF Sputtering to investigate the effect of coated diamond particles on performance of diamond impregnated saw. Coated and uncoated powders were separately mixed with 70Co-30W powders by conventional milling technique. Hot pressing was carried out to make specimens. The wear test were carried out with these two types of diamond impregnated specimens. It was demonstrated that Ti coating was effective in improving the ability of grit retention and thus enhanced the tribological performance of diamond tool.

Friction and Electrical Characteristics of Oil-impregnated Sintered-Metal Bearing with Grooves (그루브를 가진 함유소결베어링의 마찰 및 전기적 특성)

  • 정광섭;김병주;송무석;이영제
    • Tribology and Lubricants
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    • v.13 no.3
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    • pp.108-114
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    • 1997
  • The electrical and frictional properties of new sintered-metal bearing (S-bearing) with varying loads and speeds were measured. Also those were compared with the same products(J-bearing) made in Japan and the conventionally used ball bearing. The test results show that the frictional values of S-bearing are less than those of J-bearing, and that S-bearing operates in full-hydrodynamic lubrication regime. The values of rating current, starting time and jitter reveal that S-bearing is superior to J-bearing as well as ball bearing.

A Study on Characteristics of the Optimum Urea Ope Grease for Rolling Bearings (최적합 구름 베어링용 Urea계 그리이스의 특성평가 연구)

  • Han Jongdae;Kim Sangkeun;Park Changnam
    • Tribology and Lubricants
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    • v.21 no.1
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    • pp.21-26
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    • 2005
  • Rolling bearings are assorted one of the most important machine elements. The various functions of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required to improve rolling bearing lubrication. The two conditions for optimum grease synthesis were selected by SSRED (Six Sigma Robust Engineering Design) program by using dropping points and OIT values respectively. And the optimized two urea/ether oil greases were synthesized to compare the performance. The typical physical properties of grease were investigated. And life test of these greases was conducted by rolling bearing grease life tester. The characteristics of the greases before and after life test were investigated using FTIR, microscope, SEM, TG/DSC, OIT and TAN meter. The optimized two greases showed longer life time than typical urea/ether oil grease. The optimized grease by means of OIT value showed higher performance such as long life time, low TAN value and high oil bleeding amount in comparison with the optimized grease using dropping point.

Tribological Characteristics of Dental Metal Alloys (치과 보철용 금속 합금의 마찰 마멸 특성)

  • Kim, J.H.;Choi, W.S.
    • Tribology and Lubricants
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    • v.29 no.4
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    • pp.235-241
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    • 2013
  • The tribological characteristics of dental metal alloys and zirconia were studied by carrying out a friction and wear performance test. In this study, a pin-on-disk-type tester was used and dead weight was employed as the normal load applied to the test specimen. The friction coefficient of dental metal alloys was investigated in terms of their weight and sliding velocity. Microscopic observations were carried out on worn surfaces of specimens. The results indicated that among all metal alloys, Super-A had the highest friction coefficient. Super-A had the lowest amount of wear among all metal alloys, and the amount of wear increased in the following order: Crown & Bridge, Porcelain, and Partial. Crown & Bridge had the best friction coefficient, but the hardness of Crown & Bridge was lower than that of Porcelain and Partial. Experimental measurement results indicated that the disk weight before and after the experiment was the same.

Nano/Micro-friction properties or Chemical Vapor Deposited (CVD) Self-assembled monolayers on Si-wafer

  • Yoon Eui-Sung;Singh R.Arvind;Han Hung-Gu;Kong Hosung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.90-98
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    • 2004
  • Nano/micro-scale studies on friction properties were conducted on Si (100) and three self-assembled monolayers (SAMs) (PFOTC, DMDM, DPDM) coated on Si-wafer by chemical vapor deposition technique. Experiments were conducted at ambient temperature $(24{\pm}1^{\circ}C)$ and humidity $(45{\pm}5\%)$. Nano-friction was evaluated using Atomic Force Microscopy (AFM) in the range of 0-40nN normal loads. In both Si-wafer and SAMs, friction increased linearly as a function of applied normal load. Results showed that friction was affected by the inherent adhesion in Si-wafer, and in the case of SAMs the physical/chemical structures had a major influence. Coefficient of friction of these test samples was also evaluated at the micro-scale using a micro-tribotester. It was observed that SAMs had superior frictional property due to their low interfacial energies. In order to study of the effect of contact area on friction coefficient at the micro-scale, friction was measured for Si-wafer and DPDM against Soda Lime balls (Duke Scientific Corporation) of different radii 0.25 mm, 0.5 mm and 1 mm at different applied normal loads $(1500,\;3000\;and\;4800{\mu}N)$. Results showed that Si-wafer had higher friction coefficient than DPDM. Furthermore, unlike that in the case of DPDM, friction was severely influenced by wear in the case of Si-wafer. SEM evidences showed that solid-solid adhesion to be the wear mechanism in Si-wafer.

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Reciprocating sliding wear behavior of plastics against steel (플라스틱재료의 왕복동마찰마멸거동)

  • 김충현;안효석;정태형
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.35-41
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    • 1999
  • Friction and wear test was performed for nylon, acetal resin, and PTFE(polytetrafluoroethylene) under reciprocating dry sliding conditions against a steel counterpart. Friction coefficient and specific wear rate were analysed as a function of sliding distance and applied load. The worn surfaces of plate and disc specimens were observed using SEM(Scanning Electron Microscopy). The experimental results show that acetal resin exhibited lowest wear rates whereas PTFE possessed lowest friction coefficient. The prominent wear mechanisms found were adhesion and abrasion.

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Effects of Tribological Characteristics on Lubricants Properties (The 2nd) (윤활유 성질이 마모특성에 미치는 영향(제2보))

  • 오성모;이봉구
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.335-340
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    • 2001
  • It was reviewed that the kinds of lubricating oil, viscosity, temperature and strength of materials affected the wear of the surface heat treatment. When lubricants is used under severe running conditions, their tribological characteristics are very important. We have studied the lubricating oil viscosity, kinds of additives and their amounts, and lubricating oil temperatures were changed. In order to study the effect of oil temperature on the wear of the surface, the temperature of the oil was changed for the same sample. It was shown from the test results that wear is not greatly affected by the amount of ZnDTP (Zinc dialkyl dithio phosphate) antiwear agent, but EP (Extreme pressure) additives are less effective against wear than ZnDTP additives. The viscosity of lubricating oil and its temperature greatly affect the wear of the surface. Combining all the wear data with those of the surface strength, it was observed that the higher the load, the lower the scratch of wear, and also in the case of the same running load, the lower the wear, the longer the life of the surface strength.

정량적 엔진평가에 의한 엔진 윤활유 평가기술

  • 전상명
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.8-15
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    • 1997
  • It is very difficult to express the state of a tested engine objectively concerning the malfunction, failure and wear of an engine. The general method of engine evaluation is to express evaluator's opinion for the engine state after testing. However, these methods is only subjective evaluation because test engineers, designers, and evaluators does not easily coincide in opinion. Therefore, in this article, the method of engine rating are introduced in order to represent the qualitative trends into quantitative value. The purpose of Engine Rating is to assign a quantified value to the tribology state of a tested engines. Originally, this Engine Rating method have been used to evaluate the performance of engine oil quantitavely. Using this method, we can predict the proper interval of engine oil change due to its objectivity. So, we can prevent the frequent change of engine oil and protect the environmental contamination. Furthermore, this method can be used to tell the general state of a tested engine after finishing engine durability tests. A single merit scale is used to evaluate numerically the state of cleanliness and the mechanical condition. Generally, a part which is absolutely clean or shows no wear, is rated merit 10. A part which is absolutely dirty or very worn, is rated merit 0.

Chromatic Parameters in the Condition Monitoring of Synthetic Hydraulic Oils

  • Ossia, C.V.;Kong, H.;Han, H.G.;Markova, L.;Makarenko, V.
    • KSTLE International Journal
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    • v.8 no.1
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    • pp.1-6
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    • 2007
  • Chromatic device was developed using light emitting diodes, optic fibers and photodiodes. Chromatic ratio and total contamination parameters based on transmitted light intensity in Red, Green, and Blue wavelengths were used for oil chemical and particulate contamination assessment. Chromatic ratio criterion was found independent of the particulate contamination of oil; but depended on chemical degradation, being more sensitive for synthetic than mineral hydraulic oil. Total contamination index of the sensor depended on both the chemical degradation and particulate contamination of the oil; being most sensitive in blue wavelength, and least in the red. Test results for synthetic hydraulic oils monitored corroborated with results of other tests such as viscosity, total acid number, elemental optical emission spectroscopy, particulate counts and UV-VIS photospectrometry. Chromatic ratio showed a clearer indication of oil degradation, compared to key monitoring parameters such as total acid number, viscosity and particle counts. The results showed that these parameters are effective criteria for the condition monitoring of synthetic hydraulic oils.