• Title/Summary/Keyword: Train Performance

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Development and Implementation of a Skill Transfer System for a Self-Tapping Screw-Tightening Operation

  • Matsumoto, Toshiyuki;Doyo, Daisuke;Shida, Keisuke;Kanazawa, Takashi
    • Industrial Engineering and Management Systems
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    • v.10 no.3
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    • pp.209-220
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    • 2011
  • Self-tapping screws have some operational peculiarities. In spite of their economical advantage that requires no prior tapping operation, a weakness of self-tapping screw-tightening operations is that screws can easily be tightened at a non-right angle, thus resulting in an improper tightening strength. Increases in outsourced workers have reduced labor costs, but the accompanying high worker fluidity means that new workers are more frequently introduced into factories. It is necessary to train new workers for self-tapping screw-tightening operations, which occupies a considerable portion of ordinary assembly works. The purpose of this study is to develop and implement a skill transfer system for the operation. This study (1) proposes a set of characteristic values for evaluating the quality of the operation and develops a device that can measure these values; (2) proposes criteria for evaluating the resultant quality of the tightening; and (3) develops a skill training system for better work performance. Firstly, sets of characteristic values for evaluating the quality of the operation, namely, torque, vertical pressure forces and horizontal vibration forces, are proposed. A device that can measure these values is developed. Secondly, criteria for evaluating the resultant quality of the tightening are identified, involving tightening torque, maximum vertical pressure and timing, vibration area during the processing and tightening period, and work angle. By using such parameters, workers with the proper aptitude can be identified. Thirdly, a skill training system for the operation is developed. It consists of screwdriver operation training and screw-tightening training with feedback information about the results of the operation. Finally, the validity of the training system is experimentally verified using new operators and actual workers.

Performance Characteristics Under Non-Reacting Condition with Respect to Length of a Subscale Diffuser for High-Altitude Simulation (고고도 모사를 위한 축소형 디퓨저의 길이변화에 따른 비연소장에서의 성능특성)

  • Jeong, Bonggoo;Kim, Hong Jip;Jeon, Junsu;Ko, Youngsung;Han, Yeoung-Min
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.4
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    • pp.321-328
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    • 2014
  • The performance characteristics of a subscale diffuser under non-reacting conditions for high-altitude simulation were numerically investigated with respect to different lengths of the secondary throat diffuser. The ratio of the length of the diffuser entrance to the nozzle exit diameter was set to 0, 50, and 100%. In addition, flow characteristics were studied for a range of length-to-diameter ratios of the secondary throat diffuser. An insufficient diffuser entrance length caused contraction of the plume immediately after the nozzle exit. When the length-to-diameter ratio was less than 8, a strong Mach disk was formed inside the diffuser, resulting in a sharp increase in pressure. In addition, flow characteristics in the diverging part of the diffuser were investigated for a range of diverging part lengths. A short diverging part may lead to abrupt pressure recovery, resulting in the possible application of mechanical load to the diffuser.

Design and Implementation of Clutch-by-wire System for Automated Manual Transmissions (자동화 수동 변속기의 CBW 시스템 개발)

  • Moon, Sang-Eun;Kim, Min-Sung;Yeo, Hoon;Song, Han-Lim;Han, Kwan-Soo;Kim, Hyun-Soo;Hwang, Sung-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.119-128
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    • 2004
  • With the growing traffic density and increasing comfort requirements, the automation of the drive train will gain importance in vehicles. The automatic clutch actuation relieves the drivers especially in urban driving and stop-and-go traffic conditions. This paper describes the dynamic modeling of a clutch actuator and clutch spring. The dynamic model of the clutch system is developed using MATLAB/Simulink, and evaluated by experimental data using a test rig. This performance simulator is useful to develop the clutch-by-wire (CBW) system for an automated manual transmission (AMT). The electro-mechanical type CBW system is also implemented as an automatic clutch for AMT. The prototype of CBW system is designed and implemented systematically, which is composed of an electric motor, worm gear and slider-crank mechanism. The test rig is developed to perform the basic function test of the automatic clutch, and the developed prototype is validated by the experimental data on the test rig.

Design of a Neuro-Euzzy Controller for Hydraulic Servo Systems (유압서보 시스템을 위한 뉴로-퍼지 제어기 설계)

  • 김천호;조형석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.101-111
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    • 1993
  • Many processes such as machining, injection-moulding and metal-forming are usually operated by hydraulic servo-systems. The dynamic characteristics of these systems are complex and highly non-linear and are often subjected to the uncertain external disturbances associated with the processes. Consequently, the conventional approach to the controller design for these systems may not guarantee accurate tracking control performance. An effective neuro-fuzzy controller is proposed to realize an accurate hydraulic servo-system regardless of the uncertainties and the external disturbances. For this purpose, first, we develop a simplified fuzzy logic controller which have multidimensional and unsymmetric membership functions. Secondly, we develop a neural network which consists of the parameters of the fuzzy logic controller. It is show that the neural network has both learning capability and linguistic representation capability. The proposed controller was implemented on a hydraulic servo-system. Feedback error learning architecture is adopted which uses the feedback error directly without passing through the dynamics or inverse transfer function of the hydraulic servo-system to train the neuro-fuzzy controller. A series of simulations was performed for the position-tracking control of the system subjected to external disturbances. The results of simulations show that regardless of inherent non-linearities and disturbances, an accuracy tracking-control performance is obtained using the proposed neuro-fuzzy controller.

A Study on the Outlet Blockage Determination Technology of Conveyor System using Deep Learning

  • Jeong, Eui-Han;Suh, Young-Joo;Kim, Dong-Ju
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.5
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    • pp.11-18
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    • 2020
  • This study proposes a technique for the determination of outlet blockage using deep learning in a conveyor system. The proposed method aims to apply the best model to the actual process, where we train various CNN models for the determination of outlet blockage using images collected by CCTV in an industrial scene. We used the well-known CNN model such as VGGNet, ResNet, DenseNet and NASNet, and used 18,000 images collected by CCTV for model training and performance evaluation. As a experiment result with various models, VGGNet showed the best performance with 99.03% accuracy and 29.05ms processing time, and we confirmed that VGGNet is suitable for the determination of outlet blockage.

Optimal Section of Ballasted Asphalt Track Considering Design Lifetime and Economic Feasibility (설계수명 및 경제성을 고려한 유도상 아스팔트 궤도의 최적 단면 산정)

  • Lee, Seonghyeok;Lee, Jinwook;Lee, Hyunmin
    • Journal of the Korean Society for Railway
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    • v.18 no.3
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    • pp.241-251
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    • 2015
  • Compared with ballasted track (BT), ballasted asphalt track (BAT) has been increasingly adopted in many countries due to its more greatly reduced reinforced roadbed thickness and smaller cumulative plastic deformation, and its advantages in terms of maintenance. In this respect, the authors' previous research includes analysis of BAT sections that show performance similar to that of BT sections of the present specifications; reliability verification of the analysis results through real-sized static and dynamic train-load tests were performed. Based on previous research, this paper estimates the track lifetime using the strain of the lower roadbed according to reinforced roadbed thickness; using probabilistic LCC analysis, this paper presents a BAT section that satisfies the design lifetime and that has performance similar to or higher than that of BT.

Performance Analysis on the Impact of Mutual Interference and the Interference Suppression Method for CBTC System in the Presence of WPAN System (CBTC시스템과 WPAN시스템의 상호간섭영향 및 간섭신호 억제방안에 대한 성능분석)

  • Kim, Seong Cheol
    • Journal of the Korean Society for Railway
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    • v.15 no.5
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    • pp.454-458
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    • 2012
  • The CBTC(Communication based Train Control) and WPAN(Wireless Personal Area Network) systems employed on 2.4GHz ISM band wireless networks provide complementary service within the same environment. Coexistence between the networks will be impaired if the mutual packets are uncertainty associated the timing or gaussian distance. This paper analyzes the impact of the mutual interference and proposed method to minimize the effect of the WPAN system signals on CBTC system. The performance analysis is illustrated by examining the symbol error rate versus signal to noise interference ratio in terms of carrier frequency offset. The method contributes to reduce the symbol error rate drastically. However it can't be a fundamental solution for the impact on the interference problem. It may be needed for railway only frequency after checking the problems of the current railway frequency.

Analysis on lower extremity joint moment during a developpe devant (Developpe devant 수행시 하지 관절 모멘트 분석)

  • Park, Ki-Sa;Shin, Sung-Hu;Kwon, Moon-Seok;Kim, Tae-Hwan;Lee, Hung-Na
    • Korean Journal of Applied Biomechanics
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    • v.14 no.1
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    • pp.133-144
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    • 2004
  • The purpose of this study was to analyze the joint moment on lower extremity during a developpe devant. Data were collected by Kwon3D, KwonGRF program. Two professional modem female dancers were participated in this experiment. Subjects performed a developpe devant in meddle heights. On the axes of X, Y, Z, it was shown that the maximum joint moment was occurred in hip joint. The moments are plotted during developpe devant. The ankle muscles generate a plantar flexion moment and the knee muscles generate a flexion moment and The hip muscles generate a extension moment. So these muscles of joint muscles were known to play a key role in keeping the body balance while doing developpe devant. In addition adduction moment occurred at hip, knee, an ankle in the order of amount, we could assume from this data that him out motion started from the hip joint. There was small active turn out possible below the hip joint. A small amount of extra turn out could be obtained when standing because of flexion between the foot and floor, which could be used to give a passive external rotation force to the whole leg and this could produce a rotation between the knee and foot. This passive external rotation could produce very damaging results. Therefore, lower extremity joint muscles such as hip, knee, and ankle muscle should be trained to keep the body balance and prevent injury during developpe devant performance. And for the safe and perfect turn ort performance, hip joint abduction, the most important external rotating muscle for him out is needed to train and full stretching should be done in advance.

A Study on Application for Super Speed Maglev Railway of System Engineering Technology (시스템 엔지니어링 기법의 초고속 자기부상철도 적용에 관한 연구)

  • Han, Young-Jae;Jo, Jung-Min;Lee, Jin-Ho;Kim, Dong-Hyun;Lee, Chul-Ung
    • Journal of the Korean Society for Railway
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    • v.18 no.4
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    • pp.317-324
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    • 2015
  • A super speed maglev is a complicated system integrating electric, electronic, mechanic, civil and construction engineering. So, there must be an integrative system to monitor and manage operation requirements and standard features of each subsystem and the interfaces between each technology. As an indispensable part that can ensure whole system performance, a secure interface for each individual subsystem is an important management item of system engineering. By securing the interface performance of each individual subsystem, system failure can be effectively prevented in advance. Based on system engineering techniques, improvement of security and reliability for a super speed maglev is described in this research.

Module Design and Performance Evaluation of Surge Arrester for Loading In Railway Rolling Stock (전철 탑재형 피뢰기의 모듈설계 및 성능평가기술)

  • Cho, H.G.;Kim, S.S.;Han, S.W.;Lee, U.Y.
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.2038-2040
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    • 2000
  • The main objective of this paper is to design and test a new type of polymer ZnO surge arrester for AC power system of railroad vehicles. Metal oxide surge arrester for most electric power system applications, electric train and subway are now being used extensively to protect overvoltage due to lightning. Surge arresters with porcelain housing must not have explosive breakage of the housing to minimize damage to other equipment when subjected to internal high short circuit current. When breakdown of ZnO elements in a surge arrester occurs due to flashover, fault short current flows through the arrestor and internal pressure of the arrester rises. The pressure rise can usually be limited by fitting a pressure relief diaphragm and transferring the arc from the inside to the outside of the housing. However, there is possibility of porcelain fragmentation caused by the thermal shock, pressure rise. etc. Non-fragmenting of the housing is the most desired way to prevent damage to other equipment. The pressure change which is occurred by flashover become discharge energy. This discharge energy raises to damage arrester housing and arrester housing is dispersed as small fragment. Therefore, the pressure relief design is requested to obstruct housing dispersion. The main research works are focused on the structure design by finite element method, pressure relief of module, and studies of performance of surge arrester for electric railway vehicle.

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