• Title/Summary/Keyword: Torch

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Study on the Simultaneous Control of the Seam Tracking and Leg Length in a Horizontal Fillet Welding Part 2: Seam Tracking

  • Moon, H.S.;Na, S.J.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.31-38
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    • 2001
  • For the horizontal fillet welding with one plate in a vertical position, there will be a higher tendency of weld metal falling down rather than for the butt-welding in flat position. Such phenomenon could bring about the overlap or deflection of weld pool, and consequently induce the poor mechanical strength of weldments. Therefore, a precise position control of welding torch in conjunction with the weld qualify plays an important role in welding robot applications. In the present study, an experimental method was proposed for deriving a mathematical model between the leg length and the welding conditions. Finally, an algorithm was proposed for weld seam tracking and improvement of the weld quality. The reliability of the proposed algorithm was evaluated through various experiments, which showed that the proposed algorithm can be very effective for tracking the weld line and simultaneously achieving the sound weld bead.

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TIG Welding Process Monitoring using Photo Diode (광소자를 이용한 TIG 용접 가공의 모니터링)

  • 장욱진;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.383-388
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    • 1995
  • The ARC light has been measured using photo-detect system under different TIG welding condition. Light detect system consists of photo diode, ND Filter, OP Amp. A/D convertor and PC. The purpose of this experiment is to show the relationship between ARC light and process variables such as welding current, torch travel speed, etc. The results can be applied to estimate the condition of welding process and the quality of welding products. The signal of ARC light has periodic patterns in good TIG welding condition whereas in abnormal condition the signal has different pattern. Amount of Ar shielding gas and distance from electrode to specimen affect the signal pattern significantly.

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Wear Resistance Characteristics of Thermal Sprayed AlSiMg/SiC Composite Coatings on Aluminum Engine Cylinder Bores (Aluminum Engine Cylinder Bore 적용 AlSiMg/SiC 복합 용사피막의 내마모 특성)

  • 양병모;변응선;박경채
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.62-69
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    • 1999
  • The advantages of Thermal sprayed coatings as a replacement for cast iron liners are reduced weight, better heat transfer and reduced cost. One of the most important performance attributes of a cylinder bore coating is its wear resistance, since it must survive the abrasive sliding of both the piston rings and the piston skirt. In this study, composite powders were prepared by ball milling of Al-13Si-3Mg(wt%) alloy with SiC particles. The concentrations of SiC were 40 and 60wt%. The composite powders were sprayed using Metco-9MB plasma torch. Plasma sprayed coatings were heat-treated at 500℃ for 3 hours. The wear resistances of the plasma sprayed coatings were found to improve with heat treatment and superior to the commercially available G.C.I.(gray cast iron). AlSiMg-40SiC heat-treated coatings showed the best wear resistance in this study.

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A Study on Plasma Arc Weldability by Root Gap and Misalignment (루트 갭과 단차에 의한 플라즈마 아크 용접성에 관한 연구)

  • Kim, Dae-Ju;Kim, Gyeong-Ju;Baek, Ho-Seong
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.138-140
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    • 2005
  • Plasma arc welding(PAW) technology is a proven process that has already been adopted by other industrial fields and recently has been considered to join the tank structure of LNG carrier. The purpose of this study is to introduce PAW process for the root welding of stainless steel pipes instead of TIG welding. There are distinctive features of the PAW compared to TIG welding; higher energy density that can increase welding speed by more than twofold, and longer arc length that can be controlled to trace seam line easily because of allowable gap between workpiece and torch. However, PAW process is also very sensitive to the root gap and misalignment due to the characteristics of long and narrow arc shape. So, we have done various experiments to establish the allowable fit-up condition by changing welding parameters including arc length, with or without filler metal, groove shape, and obtained satisfactory result.

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Fusion Zone Characteristics of Dissimilar Aluminum Alloys Joining (이종 알루미늄 합금 용접의 용융부 특성 연구)

  • Park, Seon-Hong;Park, Byeong-Cheol;Kim, Yeong-Gi;Baek, Ung-Ryul
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.141-143
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    • 2007
  • Increasing demand of using low weight materials in recent automotive trends has been the challenge to develop a sound welding of aluminum alloys. A heat treatable AA6082-T6 and a non-heat treatable AA5083-0 aluminum alloys were joined in this study. Investigations revealed that about 60 UTS will be reduced due to welding process. Fracture happened in the interface between fusion zone and base metal of top specimen where penetration is shallow. Therefore, lower welding torch angle produced the better strength which allows deeper penetration to the top specimen. PWHT at $560^{\circ}C$ for 2 hours can be used to return the original UTS of the specimens.

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전북대학교 소재공정용 200 kW ICP(RF) 플라즈마 발생 장치 구축

  • Lee, Mi-Yeon;Kim, Jeong-Su;Choe, Chae-Hong;Kim, Min-Ho;Seo, Jun-Ho;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.538-538
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    • 2012
  • 전북대학교 고온 플라즈마 응용 연구 센터는 교육과학기술부 기초연구사업 중 고가연구장비 구축사업의 일환으로 고부가가치 재료 연구 및 시험생산이 가능한 소재공정용 200kW ICP(RF) 플라즈마 발생장치를 구축하고 있다. 200 kW급 ICP (RF)형 플라즈마 발생장치는 수~수십 um 크기의 금속, 세라믹 등 고융점 원료분말 등을 수~수십 um 크기의 금속, 세라믹 등 고융점 원료 분말을 순간적으로 용해, 기화 및 분해시키고 이들 기화 또는 분해된 증기를 급랭시키는 과정에서 대량으로 초미분($<1{\mu}m$)을 합성하는 RF 플라즈마 분말 합성 시스템으로 시간당 1 kg 이상의 나노 분말의 제조가 가능하도록 설계 제작된 생산 지원용 대형 ICP(RF) 플라즈마 장치이다.

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An Study on the Non-Exposure Waterproofing Method Laminated Twist Glass Fiber Mesh on Self Adhesion Butyl Rubber Sheet (자착식 부틸고무시트에 다발형 유리섬유직포를 적층한 비노출방수공법에 관한 연구)

  • Bang, Myung-Jin;Park, Jin-Sang;Kang, Hyo-Jin;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.133-136
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    • 2007
  • It has been applied the self adhesion waterproofing sheet which is developed from exist asphalt waterproofing sheet by heat and torch in domestic construction field. However, the problem of waterproofing have constantly happened due to air pocket condition and defect of joint part in waterproofing construction. Therefore, in this study, we would like to analyze the field application as testing in side of materials and construction method of self adhesion butyl rubber sheet and study of the materials performance.

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A Study on DC Thermal Plasma Generation and ist Characteristics (직류 열 플라즈마의 발생 및 그특성에 관한 연구)

  • 김원규;황기웅
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.39 no.11
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    • pp.1219-1226
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    • 1990
  • This paper is to report the results on the design and construction of a thermal plasma generator with high current DC source. Also, this paper presents the methods to stabilize plasma and to find effects of process variables on plasma characteristics. For this purpose, the reaction chamber, vacuum system, plasma generating torch, magnetic field generating coil with power supply, high current DC source and the other parts have been designed. Fundamental properties of the thermal plasma under various conditions have been measured and analyzed. Magnetic Reynolds Number has been introduced to explain the relationship between plasma and external magnetic field. Through this number, the effect of magnetic field on the plasma has been explained under various flow rates and pressure. A sudden increase in the plasma voltage has been observed with the increase of magnetic field. From this, fundamental changes in plasma flow are believed to occur at the nozzle, and an effort to explain the phenomenon has been tried.

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Basic Studies on the Plasma Waste Treatment (플라즈마 폐기물 처리 기초기술 개발)

  • Lee, H.S.;Cho, J.H.;Choi, Y.W.;Kim, J.S.;Cho, J.K.;Rim, K.H.
    • Proceedings of the KIEE Conference
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    • 1997.07e
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    • pp.1660-1662
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    • 1997
  • High temperature arc plasma technologies are recently being developed in Europe, Japan and United States as one or the treatment schemes of municipal wastes, industrial wastes and vitrification of low level radioactive wastes. An experimental plasma melting furnace, a transferred type plasma torch and 100kW class power supply have been made. Operation of this system and some basic experimental results for solid wastes treatment are reported.

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Simulation of Line Heating Process by Finite Element Analysis (유한요소해석에 의한 선상가열 변형의 시뮬레이션)

  • I.S. Nho;J.G. Shin;K.H. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.32 no.2
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    • pp.75-83
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    • 1995
  • As a basic research for the automation of plate forming process, the theoretical aspect of plate bending by line heating was surveyed and numerical simulation of plate bonding deformation was performed using the 3-dimensional nonlinear transient thermal elasto-plastic finite element analysis. Analyzing the unsteady heat conduction problem of the flat steel plate under heat flux input by gas torch, the time history of 3-dimensional thermal distribution was obtained. Transient thermal deformation process of the plate was analyzed under the thermal loading. And the calculated results are investigated in detail.

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