• Title/Summary/Keyword: Tooling

Search Result 273, Processing Time 0.027 seconds

Machine Tool Technology;The Present And The Future(3) (공작기계기술의 현재와 미래(3))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.6
    • /
    • pp.5-12
    • /
    • 1995
  • 전술한 바와 같이 공작기계 기술은 고정밀화, 고속화 고성능화의 추세로 발전해 나가고 있다. 고속 절삭이라고 하면 직감적으로 주축이 수만 rpm으로 회전하면서 어떤 재료를 가공할 수 있는 MC의 고속 주축을 생각하게 된다. 그러나, 이와 같은 고속절삭은 A1이나 Plastic등 재료를 가공 하는데 국한되고 있으며, 철계금속의 고속절삭이란 정의는 절삭속도를 수백m/min의 초고속 가공 뿐만 아니라 '가공시간의 단축'도 고속 가공의 정의에 포함시켜서 이해해야되며 가공물의 소재가 일반 강철, 열처리된 강철, Ceramics재료, 난삭재료 등의 고속절삭을 위해 개발된 Tooling기술에 대한 검토 필요성이 급속히 증가하고 있다.

  • PDF

Preform Designin Tube by Using the Hydroforming (Hydroforming을 이용한 Tube 의 예비 가공형 설계)

  • 이한남
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1999.03b
    • /
    • pp.39-44
    • /
    • 1999
  • Hydroforming is a forming process enabling circular metal tubes to be produced in complex cross sections along curved axial paths With the availability of advanced machine design and control They offer advantages over stamped sheet metal in lower tooling cost and structural mass The technology is relatively new so that there is no large knowledge base to assist the fundamentals of tube hydroforming technology. The purpose of this paper is found that adaptive bending condition and contact condition for bended part has uniform thickness distribution.

  • PDF

Development of Milling Fixture by Practical and Adaptive Tooling System(Part 2) -Fixture making System, Fixture components, Fixture making and Tryout-

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2000.10a
    • /
    • pp.38-41
    • /
    • 2000
  • This is the continued paper as part 2 in this study. In order to prevent the production defects, the optimum design of product, fixtures and their making are very significant division. Especially the result of modelling and its analysis become the characteristics of this paper that nothing might be over seen before such as this type of research method on all processes.

  • PDF

A Study on Axiomatic Design for Ribbed - Injection-Molded Parts (리브를 가진 사출제품의 공리 설계 연구)

  • Huh, Yong-Jeong
    • Journal of the Semiconductor & Display Technology
    • /
    • v.6 no.3
    • /
    • pp.7-11
    • /
    • 2007
  • The design and manufacture of injection-molded parts with desired properties is a costly process dominated by empiricism, Including the repeated modification of actual tooling. The objective of this study is to obtain the good design of injection-molded polymeric parts using axiomatic design approach.

  • PDF

On the economic formation of machine cell-part family (경제적인 기계셀-부품군 형성 방법에 관한 연구)

  • 김진용
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.16 no.28
    • /
    • pp.203-209
    • /
    • 1993
  • In Factory Automation environments such as FMS, the formation of machine-part based on GT should be considered. The purpose of this study is to develop a economic heuristic algorithm which considers various elements such as unit processing time, subcontract cost, and functional operation cost, machine processing capacity etc. When this proposed approach is applied to the real situation expected benefits are as follows: the reduction of production lead time work in process, labor force, tooling, rework and scrap, setup time, order time delivery, and paper work, etc.

  • PDF

Prevention of Crack Formation by Changing Tool Shapes in Powder Compaction Process

  • Pang, Y.C.;Lee, H.C.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.30-31
    • /
    • 2006
  • In a multi-action tooling system, which is usually used for the powder compaction process to fabricate the complex multilevel parts, crack formation is crucially detrimental and should be avoided. Among various process factors, tool shape is an important factor to prevent the crack formation during powder compaction process. In this work, the effects of different tool shapes were investigated through the experimental oberservation of pore distribution in real products and the finite element analysis of residual stresses. The results were interpreted based on non-uniform powder density in the compacted parts.

  • PDF

Applications to the Numerical Stamping Analysis of Tailor-welded Blanks (테일러드 블랭크의 스탬핑 성형해석에 관한 연구)

  • 이종민;최이천;최치수;유동진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1998.06a
    • /
    • pp.110-120
    • /
    • 1998
  • Tailor-welded blanks are made of two or more different blanks in thickness or material. So car body with tailor-welded blanks need not reinforcement panels. However in order to make stamping tools for tailor-welded blanks, die engineers should know about the exact position of the welding line after the part is drawn. The necessity of knowledge about the position of welding line needs forming simulation methodology as a prior step in tooling. Therefor some parts of the simulation methodology are proposed and compared with the experimental results.

Effects and Application Cases of Injection Molds by using DED type Additive Manufacturing Process (DED방식의 적층가공을 통한 금형으로의 응용사례 및 효과)

  • Kim, Woosung;Hong, Myungpyo;Kim, Yanggon;Suh, Chang Hee;Lee, Jongwon;Lee, Sunghee;Sung, Ji Hyun
    • Journal of Welding and Joining
    • /
    • v.32 no.4
    • /
    • pp.10-14
    • /
    • 2014
  • Laser aided Direct Metal Tooling(DMT) process is a kind of Additive Manufacturing processes (or 3D-Printing processes), which is developed for using various commercial steel powders such as P20, P21, SUS420, H13, D2 and other non-ferrous metal powders, aluminum alloys, titanium alloys, copper alloys and so on. The DMT process is a versatile process which can be applied to various fields like the mold industry, the medical industry, and the defense industry. Among of them, the application of DMT process to the mold industry is one of the most attractive and practical applications since the conformal cooling channel core of injection molds can be fabricated at the slightly expensive cost by using the hybrid fabrication method of DMT technology compared to the part fabricated with the machining technology. The main objectives of this study are to provide various characteristics of the parts made by DMT process compared to the same parts machined from bulk materials and prove the performance of the injection mold equipped with the conformal cooling channel core which is fabricated by the hybrid method of DMT process.

A study on the simulation for chatter vibration stability improvement of end milling process (엔드밀링 채터 안정성 개선을 위한 시뮬레이션)

  • Hwang, Joon;Lee, Won-Kuk
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.26 no.1
    • /
    • pp.35-40
    • /
    • 2016
  • End milling process is one of the broadly used manufacturing process for precision machined parts and products. Machining performance is often limited by chatter vibration at the tool-workpiece interface. Chatter vibration is a type of machining self-excited vibration which originated from the variation in cutting forces and the flexibility of the machine tool structure. Even though lots of cutting tooling methods are developed and used in machining process, precise analysis of cutting tooling effect in view of chatter vibration behavior. This study presents numerical and experimental approaches to verify and effects of various cutting parameters to affect to chatter vibration stability. Acquired knowledge from this study will apply the optimal cutting conditions to improve a machining process.

Case Studies on Applications of Conformal Cooling Channel Based On DMT Technology (DMT기술을 활용한 형상적응형 냉각채널 적용 사례 연구)

  • Kim, Woo-Sung;Hong, Myung-Pyo;Park, Jun-Seok;Lee, Yun-Soon;Cha, Kyoung Je;Sung, Ji-Hyun;Jung, Min-Wha;Lee, Ye-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.14 no.3
    • /
    • pp.9-14
    • /
    • 2015
  • The Direct Metal Tooling (DMT) process is a kind of additive manufacturing processes, which is developed using various commercial steel powders, such as P20, P21, SUS420, and other non-ferrous metal powders. The DMT process is a versatile process that can be applied to various fields, such as the molding industry, the medical industry, and the defense industry. Among them, the application of the DMT process to the molding industry is one of its most attractive and practical applications, since the conformal cooling channel cores of injection molds can be fabricated at a slightly expensive cost by using the hybrid fabrication method of DMT technology compared with parts fabricated with machining technology. The main objectives of this study are to provide various characteristics of the parts made using the DMT process compared with the same parts machined from bulk materials and evaluate the performance of the injection mold equipped with a conformal cooling channel core fabricated using the hybrid method of the DMT process.