• Title/Summary/Keyword: Tool Optimization Finite Element Analysis

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Determination of the Overall Heat Transfer Coefficient for Non-isothermal Finite Element Analysis (비 등온 유한요소해석을 위한 접면열전달계수의 결정)

  • 강연식;양동열
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.72-77
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    • 1997
  • In the temperature analysis of hot metal forming process, the heat transfer conditions between the work-piece and the tool have improtant influences upon the temperature distribution. The accuracy of thermal analysis depends on the proper description of boundary conditions including heat transfer. At the contact surface of two materials with different temperatures, this requires the knowledge of the overall heat transfer coefficient. In order to determine the overall heat transfer coefficient, a technique is developed. The technique involves temperature measurement by using thermocouples during hot upsetting operations and finite element computation. The overall heat transfer coefficient is determined using a non-linear optimization technique.

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Lumped Parameter Modelling and Analysis of Flat Coil Actuator with Shorted Turn (평판형 전자기 엑츄에이터의 집중매개변수 모델링 및 해석)

  • Hwang, Ki-Il;Kim, Jin-Ho;Lee, Jung-Hun
    • Journal of the Korean Magnetics Society
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    • v.20 no.4
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    • pp.149-152
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    • 2010
  • The flat coil actuator is widely used to make high precision products because it has no friction between the moving coil and the guide. Finite Element Method, a favored actuator design tool due to its high accuracy, was utilized to analyze the electromagnetic actuator, but it consumes a lot of time especially in computation iterations for optimization. Accordingly, the magnetic equivalent circuit analysis can be an alternative tool to FEM because of its computation iteration capability with fair accuracy. In this paper, lumped parameter model and the simulation results are presented. In addition, the result of lumped parameter analysis is compared with those obtained from finite element analysis for verification.

Frequency Optimization Using by Feasible Direction Method (유용방향법에 의한 고유진동수 최적화)

  • 조희근;박영원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.410-415
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    • 2000
  • In this paper feasible direction method which is one of the optimization method is adopted to natural frequency optimization. In order to find the optimum design of structures that have characteristic natural frequency range, a numerical optimization method to solving eigenvalue problems is a widely used approach. However most cases, it is difficult to decide the accurate thickness and shape of structures that have allowable natural frequency in design constraints. Parallel analysis algorithm involving the feasible direction optimization method and Rayleight-Ritz eigenvalue solving method is developed. The method is implemented by using finite element method. It calculated the optimal thickness and the thickness ratio of each element of 2-D plane element through the parallel algorithm method which satisfy the design constraint of natural frequency.

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A new hybrid method for reliability-based optimal structural design with discrete and continuous variables

  • Ali, Khodam;Mohammad Saeid, Farajzadeh;Mohsenali, Shayanfar
    • Structural Engineering and Mechanics
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    • v.85 no.3
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    • pp.369-379
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    • 2023
  • Reliability-Based Design Optimization (RBDO) is an appropriate framework for obtaining optimal designs by taking uncertainties into account. Large-scale problems with implicit limit state functions and problems with discrete design variables are two significant challenges to traditional RBDO methods. To overcome these challenges, this paper proposes a hybrid method to perform RBDO of structures that links Firefly Algorithm (FA) as an optimization tool to advanced (finite element) reliability methods. Furthermore, the Genetic Algorithm (GA) and the FA are compared based on the design cost (objective function) they achieve. In the proposed method, Weighted Simulation Method (WSM) is utilized to assess reliability constraints in the RBDO problems with explicit limit state functions. WSM is selected to reduce computational costs. To performing RBDO of structures with finite element modeling and implicit limit state functions, a First-Order Reliability Method (FORM) based on the Direct Differentiation Method (DDM) is utilized. Four numerical examples are considered to assess the effectiveness of the proposed method. The findings illustrate that the proposed RBDO method is applicable and efficient for RBDO problems with discrete and continuous design variables and finite element modeling.

Correlation and Update of Finite Element Model (유한요소 모델 검증 및 개선)

  • 왕세명;고창성
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.04b
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    • pp.195-204
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    • 2000
  • The finite element analysis (FEA) is widely used in modern structural dynamics because the performance of structure can be predicted in early stage. However, due to the difficulty in determination of various uncertain parameters, it is not easy to obtain a reliable finite element model. To overcome these difficulties, a updating program of FE model is developed by consisting of pretest, correlation and update. In correlation, it calculates modal assurance criteria, cross orthogonality, mixed orthogonality and coordinate modal assurance criteria. For the model updating, the continuum sensitivity analysis and design optimization tool(DOT) are used. The SENSUP program is developed for model updating giving physical parameter sensitivity. The developed program is applied to practical examples such as the BLDC spindle motor of HDD, and upper housing of induction motor. And the sensor placement for the square plate is compared using several methods.

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Development of finite element model updating program (유한요소 모델 개선 프로그램 개발)

  • Wang, S.M.;Ko, C.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1633-1640
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    • 2000
  • The finite element analysis (FEA) is widely used in modem structural dynamics because the performance of structure can be predicted in early stage. However, due to the difficult in determination of various uncertain parameters, it is not be easy to obtain a reliable finite element model. To overcome these difficulties, updating program of FE model is developed by consisting of pretest, correlation and updating. In correlation, it calculates modal assurance criteria, cross orthogonality, mixed orthogonality and coordinate modal assurance criteria. For the model updating, the continuum sensitivity analysis and design optimization tool (DOT) are used. The SENSUP program is developed for model updating to obtain physical parameter sensitivity. The developed program is applied to practical examples such as the base plate of HDD, BLDC spindle motor, and upper housing of induction motor. And the sensor placement for the square plate is compared using several methods.

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Optimization of a Membrane with a Center Hole using Natural Element Method and Genetic Algorithm (자연요소법과 유전자 알고리듬을 사용한 원공 평판의 최적설계)

  • Lee, Sang-Bum;Seong, Hwal-Gyeng;Cheon, Ho-Jeong
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.2
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    • pp.105-114
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    • 2008
  • Natural element method (NEM) is quick in research activities by natural sciences and mechanical engineering fields, and from which good results are watched by various engineering fields and applied too. However no paper or research about the applied case has announced yet. Therefore on this paper, I will rediscover an optimum design and apply NEM into other fields with NEM for existing optimum design of mainly using FEM. NEM and genetic algorithm (GA) are applied to optimize a membrane with a center hole. The optimal design obtained by NEM is compared to the counterpart obtained by the finite element method (FEM). Result by NEM is found to be better than the result by FEM. NEM can be a feasible analysis tool in design optimization.

Optimal Design of Micro Machine Tool for Micro Precision Machining (미소가공을 위한 마이크로 공작기계 최적설계)

  • Hwang Joon;Chung Eui-Sik;Liang Steven Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.477-478
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    • 2006
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications.

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A Study on the Optimal Design for Aluminum Boom Shape in High Ladder Vehicles (고가사다리차의 알루미늄 붐 형상의 최적설계에 관한 연구)

  • Kim, Hong-Gun;Nah, Seok-Chan;Hong, Dong-Pyo;Cho, Nam-Ik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.96-102
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    • 2007
  • An Optimal shape design of the boom system in high ladder vehicles is performed using 3-D finite element method (FEM). Results of structural analyses providing displacements, stresses are implemented for the optimum shape design. Lanzcos algorithm is used for the modal analysis in order to find natural frequencies. The optimal shape including cross sectional thickness and length of the boom system is controlled by the subproblem method besed on displacement and Von Mises stress. It is found that a plenty of materials can be saved by using shape design optimization in high ladder vehicles. It is also found that the natural frequency is increased until 6th mode and maintained similarly or decreased after 6th mode.

Optimum Design of a Shield Plate to minimize Extremely-Law-Frequency Magnetic Fields produced by Bus Bars (분전반 모선에 의해 발생되는 극저주파 자기장 저감을 위한 차폐판 최적 설계)

  • Jeung, Gi-Woo;Choi, Nak-Sun;Kim, Dong-Hun;Jang, Nak-Won;Lee, Dong-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.1
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    • pp.57-62
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    • 2009
  • This paper deals with the optimal design of a shield plate in order to minimize Extremely-Low-Frequency(ELF) magnetic fields generated from three-phase bus bars. Combining an evolutionary strategy with a 3D finite element analysis tool, the main dimensions of the shield plate are sought out. The optimization procedure consists of two separated design stages to take into account all foreseen structures of the plate. In the first stage, the basic dimensions of the plate are optimized including the distance between the plate and the bus bars. Then the usefulness of the additional structures such as a slit and fillet is investigated in the second stage. Finally the optimum design of the shield plate is suggested from the viewpoint of the shielding effectiveness and manufacturing cost.