• 제목/요약/키워드: Tool Condition Prediction

검색결과 110건 처리시간 0.028초

음향방출에 의한 드릴 마멸에 감시에 관한 연구 (A Study on In-Process Monitoring of Drill Wear by Acoustic Emission)

  • 윤종학
    • 한국생산제조학회지
    • /
    • 제5권2호
    • /
    • pp.38-45
    • /
    • 1996
  • This study was focused on the prediction of the approprite tool life by clarifying the correlation between progressive drill wear and AE signal. on drilling SM45C the following results have been obtained; RMSAE, AE CUM-CNTS had a tendency to increase slowly according to wear size, at 1000rpm, 150mm/min However, these increased suddenly in the range of 0.20~0.22mm wear, about 102 holes and had a tendency to go up and down until the drilling was impossible. The sudden increase of AE signals shows that something is wrong and it is closely connected with drill wear and chipping. It also makes the working surface bad From the above results, AE signals could be used to monitor the drill's condition and to determine the right time to change tools.

  • PDF

개선된 충격해머의 동역학적 모델 (Improved dynamic model of the impact hammer)

  • 임병덕;최정현;허준혁
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2002년도 추계학술대회논문집
    • /
    • pp.719-724
    • /
    • 2002
  • Impact hammer is widely used as a convenient excitation tool in structural modal testing though, little is known about the dynamic characteristics of its impulse mechanism. Transmission of the impulsive force to the structure depends m the dynamic properties of the impact hammer as well as the stiffness of the tip. In this study an improved dynamic model of the impact hammer is proposed with the consideration of structure to be tested. The deformation masses of hammer tip and structure are as well as their contact stiffness. Numerical results show that this model is useful for the prediction of the impulse duration and the condition of rebounce..

  • PDF

P - multiplier 방법을 적용한 군말뚝의 수평거동 예측 (Prediction For Lateral Behavior of Group file Using P - Multiplier)

  • 김병탁;김영수
    • 한국지반공학회:학술대회논문집
    • /
    • 한국지반공학회 2000년도 가을 학술발표회 논문집
    • /
    • pp.253-260
    • /
    • 2000
  • Pile foundations have been widely used in civil engineering construction for many years. Structures subjected to large lateral loads usually have pile foundations as shallow foundations cannot sometimes support the moments on these structure. The purpose of this paper is to propose the p - multiplier factor (P$\sub$M/) based on the characteristics of behavior of laterally loaded group pile in homogeneous sand. For this, a series of model tests are performed and the composite analytical method proposed by author is used to the propose P$\sub$M/. Based on the model test results of the large number of laterally loaded group piles, p - multiplier factors for homogeneous sand are proposed by back analysis under various condition of soil density, spacing-to-diameter ratio of pile, number of pile, and spacing-to-diameter of pile. P - multiplier approach provides a simple but sufficient tool for characterizing the shadowing group effects of laterally loaded group pile.

  • PDF

금속 절삭가공 시스템의 성능평가에 관한 연구 (A Study on Performance Evaluation in Metal Cuttin System)

  • 황규완;김순경;황흥석
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 춘계학술대회 논문집
    • /
    • pp.689-693
    • /
    • 1996
  • This paper was performed on the automatic selection of cutting condition on multispindle machine. the several mathematical relationships were formulated for simulataneous selection of machining parameters and tool changing scheme. In this research we used two step generative approach; step 1 is mathematical modeling for the selection of optimal cutting conditions and the other is GMDH-TYPE modeling to find prediction equation of system performance. thus in this paper, mathematical machining models combined with a heuristic GMDH-TYPE modeling to estimate the system performance, these models are developed computer programs for practical application and it was shown that the proposed approach has a good potential and offers a valuable tools to performance evaluation for metal cutting system.

  • PDF

선삭가공에서 절삭분력을 이용한 공구의 마멸검출에 관한 연구 (A Study on the Detection of Tool Wear by Use of Cutting Force Component in Orthogonal Cutting)

  • 김기중;현청남
    • 한국정밀공학회지
    • /
    • 제3권4호
    • /
    • pp.30-42
    • /
    • 1986
  • On the analysis of cutting mechanics in orthogonal cutting, each cutting force component can be predicted. By adding the flank face wear term to the prediction equation for cutting force components, complete equations are obtained. Using these equations, it is shown that cutting force components are increased linearly as flank face wear land is developed, in theory and experiment. By making non-dimensional term ie. Fv/Fc, the width of variation of output signal Fv/Fc is greately decreased compared with each cutting force component as cutting condition is varied. Among these conditions, the variation of chip width in the range of more than 1mm and that of cutting velocity have little effect on the output signal Fv/Fc, that of Flank face werr land can be detected without difficulty.

  • PDF

접촉결합부를 갖는 원통구조물의 열적,동적 특성 연구

  • 김선민;이선규
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 춘계학술대회 논문집
    • /
    • pp.244-249
    • /
    • 1997
  • Internal and external heat sources will cause to deform to machine elements in the contact joint of structure,which results in the change of contact pressure distribution different from initial assembly. Heat induced variations of contact pressure will change the static and dynamic properties such as contact stiffness,damping as well as contact heat conduction in the structure. In order to design and control the intelligent machine tool operating in variant conditions more sophisticatedly, the good prediction for the changes of prescribed propeties are strongly required especially in the contact elements adjacent to the rotational or linear bearing This paper presents some computational and experimental results in regard to static and dynamic characteristics of the press-fitted bush and shaft assembly which is a model of the bearing innerrace and shaft assembly. In the condition of heat generation on the outer surface of the bush,the effects of changes in the negative clearance and the heat flux on pressure distribution and dynamic properties are investigated. Results of this study show that the edge effect of the bush and the initial clearance have effects on the transient dynamic characteristics significantiy.

소형버스 구동계 Clonk 소음 원인규명 및 대책고찰 (An Investigation into Driveline Clonk Noise of Midi - Bus)

  • 이태훈;안상도;김유겸
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2012년도 춘계학술대회 논문집
    • /
    • pp.658-664
    • /
    • 2012
  • This paper presents an investigation into driveline clonk noise of midi-bus. Test was performed for operational acceleration and pressure, torsional vibration of driveline and FRF to TPA. Wavelet analysis was used to study spectral-time characteristics to all measurement data and specially for torsional vibration, lash analysis was carried out. To investigate the path of the clonk in detail, time domain TPA was introduced. With time domain TPA, the contribution of each path for the clonk was estimated by both subjectively and objectively. As a result, Transmission mount part was came to light as the main contributor of issued clonk. This was verified by reinforcing the bracket of transmission side. And 1D torsional nvh performance simulation model was built with measured torsional vibration. The simulation tool was used for prediction of some clonk behavior in tip in-out transient condition.

  • PDF

연삭력을 이용한 공작물의 형상오차 예측 (Geometric Error Prediction of Ground Surface by Using Grinding Force)

  • 하만경;지용주;곽재섭
    • 한국공작기계학회논문집
    • /
    • 제13권2호
    • /
    • pp.9-16
    • /
    • 2004
  • Because a generated heat during grinding operation makes a serious deformation on a ground surface as a convex form, a real depth of cut in deformed zone has larger than an ideal depth of cut. Consequently, the ground surface has a geometric error as a concave form after cooling the workpiece. In this study, the force and the geometric error of surface grinding were examined. From evaluating magnitude and mode of the geometric error according to grinding conditions, an optimal grinding condition was proposed to minimize the geometric error. In addiction the relationship between the geometric error and the grinding force was found out. Due to least square regression it was able to predict the geometric error by using the grinding force.

사출성형 CAE와 머신러닝을 이용한 스파이럴 성형품의 중량 예측 (Prediction of Weight of Spiral Molding Using Injection Molding Analysis and Machine Learning)

  • 김범수;한성열
    • Design & Manufacturing
    • /
    • 제17권1호
    • /
    • pp.27-32
    • /
    • 2023
  • In this paper, we intend to predict the mass of the spiral using CAE and machine learning. First, We generated 125 data for the experiment through a complete factor design of 3 factors and 5 levels. Next, the data were derived by performing a molding analysis through CAE, and the machine learning process was performed using a machine learning tool. To select the optimal model among the models learned using the learning data, accuracy was evaluated using RMSE. The evaluation results confirmed that the Support Vector Machine had a good predictive performance. To evaluate the predictive performance of the predictive model, We randomly generated 10 non-overlapping data within the existing injection molding condition level. We compared the CAE and support vector machine results by applying random data. As a result, good performance was confirmed with a MAPE value of 0.48%.

  • PDF

조만강 유역의 오염물질 거동 예측을 위한 SWAT 모형의 매개변수 민감도 분석 (Parameter Sensitivity Analysis of SWAT Model for Prediction of Pollutants Fate in Joman River Basin)

  • 강덕호;김태원;김영도;권재현
    • 한국방재학회:학술대회논문집
    • /
    • 한국방재학회 2008년도 정기총회 및 학술발표대회
    • /
    • pp.787-790
    • /
    • 2008
  • SWAT(Soil and Water Assesment Tool) 모형은 장기간에 걸친 토양과 토지이용 및 관리 상태에 따라 복잡하게 반응한 대규모 유역의 물과 토사유출 및 농업화학물질로 인해 실제 토지관리가 수환경에 끼치는 영향을 예측하기 위하여 개발되었다. 일반적으로 하천은 유역의 개발 정도에 따라 도시하천과 자연하천으로 나뉘며 도시하천의 경우 도시화가 진행됨에 따라 토지이용상태 및 토지피복상태의 변화로 불투수면적이 증가함에 따라 도시하천의 건천화가 급속도로 진행된다. 본 연구에서는 장기유출모의가 가능한 SWAT 모형을 이용하여 도시하천의 유출량을 모의하고 특히 유역의 규모가 작은 소유역의 SWAT 모형의 적용성을 제시하고자 한다. GIS와 연계한 SWAT 모형을 이용하여 조만강 유역을 모의하였고, 모형의 민감도 분석을 통해 매개변수를 최적화시킴으로서 모델의 신뢰도를 평가하고자 하였다.

  • PDF