• Title/Summary/Keyword: Tool Changing System

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Roll Replacing Robot Systems for Wire-rod Press Roll (선재 압연 롤 교체 로봇 시스템)

  • Jin, Mao-Lin;You, Ki-Sung;Ryu, Hwang-Ryol;Choi, Chin-Tae
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.7
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    • pp.647-650
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    • 2011
  • This paper presents the development of roll replacement robot system for wire-rod press rolls. The roll replacement robot system consist of a palletized railway truck, a 6-DOF industrial robot manipulator, a roll changing tool and a hydraulic power system. Results of simulation and pilot experiment show the roll changing task can be successfully automated using proposed robot system.

Tool Wear Monitoring System in CNC End Milling using Hybrid Approach to Cutting Force Regulation (하이브리드 방식의 절삭력 평준화를 통한 CNC 엔드 밀링에서의 공구 마모 모니터링 시스템)

  • Lee, Kang-Jae;Yang, Min-Yang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.20-29
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    • 2004
  • A Tool wear monitoring system is indispensable for better machining productivity with guarantee of machining safety by informing the tool changing time in automated and unmanned CNC machining. Different from monitoring using other signals, the monitoring of spindle current has been used without requiring additional sensors on machine tools. For the reliable tool wear monitoring, current signal only of tool wear should be extracted from other parameters to avoid exhaustive analyses on signals in which all parameters are fused. In this paper, influences of force components of parameters on measured spindle current are investigated and a hybrid approach to cutting force regulation is employed for tool wear signal extraction in the spindle current. Finally, wear levels are verified with experimental results by means of real-time feedrate aspects changed to regulate the force component of tool wear.

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Prevention of Crack Formation by Changing Tool Shapes in Powder Compaction Process

  • Pang, Y.C.;Lee, H.C.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.30-31
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    • 2006
  • In a multi-action tooling system, which is usually used for the powder compaction process to fabricate the complex multilevel parts, crack formation is crucially detrimental and should be avoided. Among various process factors, tool shape is an important factor to prevent the crack formation during powder compaction process. In this work, the effects of different tool shapes were investigated through the experimental oberservation of pore distribution in real products and the finite element analysis of residual stresses. The results were interpreted based on non-uniform powder density in the compacted parts.

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PV System Output Analysis Based on Weather Conditions, Azimuth, and Tilt Angle (기상조건, 방위각 및 경사각에 따른 태양광발전시스템 출력 분석)

  • Lee, Sang Hyuk;Kwon, Oh Hyun;Lee, Kyung Soo
    • Current Photovoltaic Research
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    • v.5 no.1
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    • pp.38-42
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    • 2017
  • PV system output is determined according to the weather conditions, the azimuth and tilt angle. Weather conditions are changing every moment and it seems to vary according to the daily, monthly, and annual basis. The azimuth and tilt angle is decided along the site conditions for the PV system installation. This paper analyzed the PV system output through the changing the weather conditions, the azimuth, and tilt angle. We compared the TMY data and analysis of the two major weather institutes which are KMA and METEONORM. PV system output trend were analyzed by changing the azimuth and tilt angle. We used simulation tool, which is named PVsyst for the entire PV system analysis.

A Study on Modular System Efficiency using 5D BIM Tool (5D BIM Tool을 활용한 모듈러시스템의 효율성 연구)

  • Kim, Min-Woong;Hwang, In-Ho;Ock, Jong-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.208-209
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    • 2013
  • Recently, there is a growing interest in BIM and modular method because of changing in users attitudes about quality of building and construction environment. however, In domestic, study on Modular method still have addressed primarily basic contents. This study check efficiency about this process through comparative analysis of Modular method and RC method used 5D BIM tool for real project and suggest a fitting schedule management method for modular method.

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A Gripping System Capable of Simultaneous Implementation of Pneumatic Gripper and Vacuum Gripper Using a Single Pump (단일 펌프를 이용하여 공압 그리퍼와 진공 그리퍼의 동시 구현이 가능한 그리핑 시스템의 개발)

  • Tae Hwa Hong;Jae-Bok Song
    • The Journal of Korea Robotics Society
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    • v.18 no.4
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    • pp.456-462
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    • 2023
  • In recent years, the use of robot arms has increased rapidly in both industrial and service applications. Unlike production sites, where only one type of gripper is used for productivity, service sites often use a tool changer to replace fingered grippers or vacuum grippers to cover various objects to be grasped. To this end, a tool changer-based pneumatic grasping system was developed in this study. In order to simultaneously use a positive pressure-based pneumatic gripper and a negative pressure-based vacuum gripper, a small vane pump capable of generating positive and negative pressures depending on the direction of rotation was developed. Experiments with actual prototypes have shown that the pneumatic system based on the developed vane pump can effectively realize both pneumatic grippers and vacuum grippers.

A Study on Machining Method of Multi-Electrode (다수의 전극의 동시가공 방법에 관한 연구)

  • Jung T. S.;Yoo S. W.;Yang J. S.;Heo Y. M.;Kim K. S.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.200-206
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    • 2005
  • In general, a lot of small electrode is needed for making precision injection molds, such as cell phone mold and precision connector mold, because of the limitations of NC milling process. Those small electrodes usually have very simple shapes and the actual cutting time is so short, but many NC programs and set-up process, a very complicated and time consuming Job, are needed for each electrode. This paper deals the method for increasing the productivity of machining electrodes. In this work, the process standardization of machining electrode was done and special jig fer machining small electrodes was developed. Automatic tool path optimization software was also developed to minimize tool changing time. In addition, in-line cutting tool measuring system was adopted. The productivity of machining for small electrode has been increased up to $100\%$.

State Monitoring of Micro-Grooving using AE Signal (AE신호를 이용한 micro-grooving의 상태감시)

  • 이희석;손성민;김성렬;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.332-335
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    • 1997
  • With the advance of precision technique, the optical system is more precise and complex and the machining method of optical element which is composed of micro-grooves is developed. Especially, the method of micro-grooving using diamond tool is used widely owing to many merit, but has problems of damage of surface roughness due to tool wear and tool fracture. This paper deals with state monitoring using AE RMS in the micro-grooving. The change of AE RMS is very small with increment of cutting velocity and depth of cut. In spite of constance magnitude of principal force in machining using diamond tool of tool wear and tool fracture, AE RMS is highly fluctuated. Because changing of cutting state has relevance to surface roughness profile, surface toughness profile is expected using AE RMS.

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Multi-Vehicle Environment Simulation Tool to Develop and Evaluate Automated Driving Systems in Motorway (고속도로에서의 자율주행 알고리즘 개발 및 평가를 위한 다차량 시뮬레이션 환경 개발)

  • Lee, Hojoon;Jeong, Yonghwan;Min, Kyongchan;Lee, Myungsu;Shin, Jae Kon;Yi, Kyongsu
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.4
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    • pp.31-37
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    • 2016
  • Since real road experiments have many restrictions, a multi-vehicle traffic simulator can be an effective tool to develop and evaluate fully automated driving systems. This paper presents multi-vehicle environment simulation tool to develop and evaluate motorway automated driving systems. The proposed simulation tool consists of following two main parts: surrounding vehicle model and environment sensor model. The surrounding vehicle model is designed to quickly generate rational complex traffic situations of motorway. The environment sensor model depicts uncertainty of environment sensor. As a result, various traffic situations with uncertainty of environment sensor can be proposed by the multi-vehicle environment simulation tool. An application to automated driving system has been conducted. A lane changing algorithm is evaluated by performance indexes from the multi-vehicle environment simulation tool.

Cutting process monitoring system development for E-manufacturing (E-manufacturing을 위한 가공공정 모니터링 시스템 개발)

  • 신봉철;윤길상;최진화;김동우;조명우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.30-35
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    • 2003
  • Recently, with the rapid growth of information technology, many studies have been performed to implement web-based manufacturing system. Such technologies are expected to meet the need of many manufacturing industries those want to adopt E-manufacturing system for the construction of globalization, agility, digitalization to cope with the rapid changing market requirements. In this research, areal-time web-based machine tool and machining process monitoring system is developed as a first step fur implementing I-manufacturing system. In this system, main spindle motor current and feed current are measured using hall sensors. And the relationship between the cutting force and the spindle motor RMS current at various spindle rotational speed is obtained. Also, a rule-based expert system is developed in order to monitor the machining process effectively. Finally, developed system is applied to real machining process to verify the effectiveness.

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