• 한국정밀공학회지
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• 제14권11호
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• pp.93-101
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• 1997

Ever since the nonlinearity of machine tool dynamics was established, researchers attempted to make use of this fact to devise better monitoring, diagnostics and control system, which were hitherto based on linear models. Theory of chaos which explains many nonlinear phenomena comes handy for furthering the analysis using nonlinear model. In this study, measuring system will be constructed using multi-sensor (Tool Dynamometer, Acoustic Emission) in end milling process. Then, it will be verified that cutting force is low-dimensional chaos by calculating Lyapunov exponents. Fractal dimension, embedding dimension. And it will be investigated that the relation between characteristic parameter calculated from sensor signal and tool wear.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.341-342
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• 2006

This study is concerned about the development of tower type automatic tool changer. The tower type automatic tool changer is developed to reduce stand-by time by shortening tool change time. The developed system can store more number of tools in small space. A structural analysis for the machine is carried out to check the machine design using commercial software, CATIA V5. In the result of structural analysis, the safety of the developed system is confirmed.

• 한국정밀공학회지
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• 제8권3호
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• pp.55-63
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• 1991

Transforming small ultrasonic energy into large mechanical energy is the essential feature of ultrasonic vibration in various application fields. This energy amplification can be obtained by achieving resonance condition between booster or tool horn and transducer. When it has uniform section with small sectional area, one dimensional analysis provides good estimation of the natural frequency of the horn. But, for arbitrary shape of horn, one dimensional analysis can no longer be applied. At present, designing tool horn whose natural frequency is identical to that of transducer requires serveral stages of trial and error in actual manufacturing process. In this paper, frequency analysis program is developed to easily predict the natural frequency of ultrasonic vibration cutting tool with axisymmetry and 3- dimensional shape using finite element method.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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• pp.243-244
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• 2016

The assembly of the modular housing is an important phase in the construction of pre-fabricated houses. However, the assembly tools that are commonly used in a work site have a disadvantage of decreasing the productivity and the quality. We have developed a exclusive tool for assembling modular parts. The structural stability of the developed tool has been verified in the previous studies. However, the experimental analysis was not conducted. This study analyzed the effect of improving the productivity and quality of the developed assembly tool. The result of the experimental analysis shows improvements in productivity and quality compared to the conventional assembly tool.

• 한국기계가공학회지
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• 제18권6호
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• pp.19-25
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• 2019

We have developed a tool that uses finite element analysis (FEA) to rapidly evaluate a shaft-bearing system of machine tools. We extracted commercial data on suitable clamping units and defined the inner profile of the shaft to avoid needing direct user input to define the profile. We use a splitting algorithm to convert the shaft into beam elements with two diameters and length. To validate the tool, we used it to design and evaluate a shaft-bearing system and found that our tool automated the construction of an FE system model in a commercial FEA package as well as the static stiffness evaluation; both tasks were completed in seconds, demonstrating a significant reduction from the minutes normally required to complete these tasks manually.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.851-856
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• 1997

This study is on the estimation of the tool temperature for different tool nose radius and cutting conditions in turning. The experiment has been performed in different cutting conditions such as cutting speed, feed rate, and depth of cut for the tool nose radius, 0.4R, 0.8R using SMC workpiece materials. Tool temperature is measured using thermo-couple which is embedded in the insert tip. Using a multiple linear regression method, the tool temperature can be determined as an exponential equation with cutting variables and tool nose diameters for different tool materials. The equations determined in this study show a good correlation for the cutting conditions and can be used for the tool temperature estimation. The result indicates that the tool temperature decreases for ~ncreasing the tool nose radius in general. Also, nose radius hardly influences on the tool temperature compared with cutting speed, feed rate and depth of cut.

• Design & Manufacturing
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• 제17권1호
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• pp.7-12
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• 2023

Recently, with the emergence of the 4th industrial revolution, the demand for smart factories and factory automation is increasing. In this study, a tool life prediction program was developed to select optimal machining conditions using CNC milling equipment, which is widely used in flexible production and automation. The equipment used in the experiment was Hwacheon Machine Tool's 5-axis machining equipment, and the tool used was a 17F2R tool. For the machining path, the down-milling cutting method was selected and long-term machining was performed. The analysis standard for side wear on the tool was set at 0.1 to 0.2 mm, and tool life data and wear data were obtained in the cutting experiment. The program was created through the data obtained from the experiment, and a prediction rate of over 90% was secured when comparing the experimental data and the predicted data.

• Tribology and Lubricants
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• 제39권3호
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• pp.118-122
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• 2023

In our study, we develop a finite element model based on Archard's wear law to predict the cumulative wear and the evolution of the tool profile in friction stir welding (FSW) applications. Our model considers the rotational and translational behaviors of the tool, providing a comprehensive description of the wear process. We validate the accuracy of our model by comparing it against experimental results, examining both the predicted cumulative wear and the resulting changes to the tool profile caused by wear. We perform a detailed comparison between the predictions of the model and experimental data by manipulating non-dimensional coefficients comprising model parameters, such as element sizes and time increments. This comparison facilitates the identification of a specific non-dimensional coefficient condition that best replicates the experimentally observed cumulative wear. We also directly compare the worn tool profiles predicted by the model using this specific non-dimensional coefficient condition with the profiles obtained from wear experiments. Through this process, we identify the model settings that yield a tool wear profile closely aligning with the experimental results. Our research demonstrates that carefully selecting non-dimensional coefficients can significantly enhance the predictive accuracy of finite element models for tool wear in FSW processes. The results from our study hold potential implications for enhancing tool longevity and welding quality in industrial applications.

• 디지털융복합연구
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• 제18권1호
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• pp.219-229
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• 2020

본 연구는 의료종사자를 대상으로 단축형 도구를 개발하여 기존 도구와 비교하고, 생명의료윤리 의식 측정의 신뢰도를 높이기 위한 목적이었다. G도에 소재한 의료종사자 211명을 대상으로 자료수집 하였다. IBM SPSS WIN/21.0을 이용하여 베리맥스 회전추출방법을 이용하여 탐색적 요인분석을 하였으며, 원도구 점수와의 회귀분석 및 상관분석을 통해 도구의 수렴타당도를 검증하고, 급내상관계수와 내적일관성 계수를 산출하여 신뢰도를 검증하였다. 21개 문항으로 단축한 도구는 49개 문항 원 도구의 생명의료윤리의식의 84%를 반영하고 있으며, 간호대학생을 대상으로 한 29개의 단축형 도구보다 도구의 신뢰도가 높았으나, 하위영역의 구성문항과 신뢰도계수의 차이가 있었다. 추후 하위영역별 도구의 신뢰도를 높이기 위해 질적연구와 대상자 인터뷰를 통한 추가 문항개발이 필요하며, 다양한 윤리적 딜레마가 있는 임상현장에서 타당도와 신뢰도가 확보된 도구로 생명의료윤리 의식 측정이 필요하며 이에 대한 반복연구가 요구된다.

• 한국항공우주학회지
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• 제37권6호
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• pp.595-601
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• 2009

높은 신뢰도를 요구하는 비행제어 시스템은 복잡한 중복구조로 구성된다. 이러한 중복 구조는 시스템의 내고장성(fault tolerant)을 향상시킬 수 있다. 따라서 시스템 설계자는 다양하게 구성될 수 있는 중복구조의 정량적 데이터를 바탕으로 적절한 구조를 선택할 수 있다. 본 논문에서는 중복구조의 특징을 분석하고 신뢰도 해석을 위해 필요한 수학적 모델을 정의하였다. 이렇게 정의된 해석 모델을 적용하여 Simulink 블록 기반의 Reliability Block Diagram 해석 도구를 구성하고, 상용으로 사용되고 있는 도구를 이용하여 분석도구의 타당성을 검증하였다.