• Title/Summary/Keyword: Ti-6Al-4V합금

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Development and Evaluation for the Micro-Movement Structure of Interspinous (척추극돌간 미세움직임 재현 보형물의 개발 및 평가)

  • Park, Joon-Sik;Seo, Tae-Il;Bae, Jong-Suk;Yoon, Gil-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.127-131
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    • 2006
  • Existing orthopedic implants such as pedicle screw and spinal cage were designed to fix the spinal structure. But, nowadays, physicians want to rehabilitate there original functions. To achieve this request, we studied micro-movable structure for interspinous. As a first step, we designed interspinous structure by 3D CAD to join each spinous processes. Next, we simulate it with various factors such as the thickness of micro-movement structure and the design of clip. At last, we performed static compressive test to satisfy the failure load of 339N and dynamic endurance test of 1.2M cycle. As a result, we developed interspinous implant and did several surgery to evaluated its satisfaction.

Effects of phase changes on mechanical properties of Ti-Nb alloys (Ti-Nb계 합금의 상변화가 기계적 성질에 미치는 영향)

  • Park, Hyo-Byeong
    • Journal of Technologic Dentistry
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    • v.27 no.1
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    • pp.9-17
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    • 2005
  • The use of titanium alloys as biomaterials is increasing due to their superior biocompatibility and enhanced corrosion resistance compared to conventional stainless steels and cobalt-based alloys. Ti-6Al-4V ($\alpha+\beta$type) alloy instead of pure titanium ($\alpha$type) is being widely used as biomaterials has some characteristics such as high fatigue strength, tensile strength and corrosion resistance. But it has been reported recently that the vanadium element expresses cytotoxicity and the aluminium element is related with dementia of Alzheimer type and neurotoxicity. In order to overcome their detrimental effects, $\beta$-phase stabilizer Nb was chosen in the present study. This paper was described the influence of phase changes of Ti-Nb alloys on mechanical properties. Ti-3wt.%Nb($\alpha$type),Ti-20wt.%Nb($\alpha+\beta$type) and Ti-40wt.%Nb($\beta$type) alloys were melted by vacuum arc furnace. The specimens were homogenized at 1050$^{\circ}C$ for 24hr and were then hot rolled to 50% reduction. Each alloys were solution heat treated at $\beta$ zone and $\alpha+\beta$ zone after homogenization and then were aged. The mechanical properties of Ti alloys were analysed by hardness test, tensile test, elongation test and SEM test. The results can be summarized as follows: 1) The higher hardness value of $\alpha+\beta$type alloy was obtained compared to the, $\alpha,\beta$type alloys. 2) The aged treated showed better hardness compared to the solution heat treated, homogenized. 3) In the case of solution and aging treatment at $\beta$region, the $\alpha+\beta$type alloy showed the most highest tensile strength and $\beta$type alloy showed the best elongation.

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A Study on the Grinding of Titanium Alloy, Part2 : Grinding characteristics by using Superabrasives (티타늄 합금의 연삭에 관한 연구, Part2 : 초연마재를 사용한 연삭특성)

  • Kim, S. H.;Choi, H.;lee, J. C.;Cheong, S. H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1076-1079
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    • 2001
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6Al-4V). Grinding experiments were performed at various grinding conditions. The grinding forces and grinding force ratio were measured to investigate the grindability of titanium alloy with the Diamond and CBN wheel. To investigate the grinding characteristics of titanium alloy grinding force ratio and grinding ratio were measured. Surface profile of wheel was also measured with tracer and the ground surfaces and chip were observed with SEM. Grinding-ratio of titanium alloy was much lower than that of other materials. Grinding-ratio of titanium alloy with Diamond wheel was almost six times larger than that with CBN wheel.

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Effect of HA Crystals Precipitated by Hydrothermal-Treatment on the Bioactivity of Ti-6Al-7Nb Alloy (열수처리에 의해 석출된 HA 결정이 Ti-6Al-7Nb 합금의 생체활성에 미치는 영향)

  • Kwon O. S.;Choi S. K.;Moon J. W.;Lee M. H.;Bae T. S.;Lee O. Y.
    • Korean Journal of Materials Research
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    • v.14 no.9
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    • pp.607-613
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    • 2004
  • This study was to investigate the surface properties of electrochemically oxidized Ti-6Al-7Nb alloy by anodic spark discharge technique. Anodizing was performed at current density 30 $mA/cm^2$ up to 300 V in electrolyte solutions containing $DL-{\alpha}$-glycerophosphate disodium salt hydrate($DL-{\alpha}$-GP) and calcium acetate (CA). Hydrothermal treatment was done at $300^{\circ}C$ for 2 hrs to produce a thin outermost layer of hydroxyapatite (HA). The bioactivity was evaluated from HA formation on the surfaces in a Hanks' solution with pH 7.4 at $36.5^{\circ}C$ for 30 days. The size of micropores and the thickness of oxide film increased and complicated multilayer by increasing the spark forming voltage. Needle-like HA crystals were observed on anodic oxide film after the hydrothermal treatment at $300^{\circ}C$ for 2 hrs. When increasing $DL-{\alpha}$-GP in electrolyte composition, the precipitated HA crystals showed the shape of thick and shorter rod. However, when increasing CA, the more fine needle shape HA crystals were appeared. The bioactivity in Hanks' solution was accelerated when the oxide films composed with strong anatase peak with presence of rutile peak. The increase of amount of Ca and P was observed in groups having bioactivity in Hanks' solution. The Ca/P ratio of the precipitated HA layer was equivalent to that of HA crystal and it was closer to 1.67 as increasing the immersion time in Hanks' solution.

Improvement of the Quality of Cryogenic Machining by Stabilization of Liquid Nitrogen Jet Pressure (액체질소 분사 안정화를 통한 극저온가공 품질 향상)

  • Gang, Myeong Gu;Min, Byung-Kwon;Kim, Tae-Gon;Lee, Seok-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.247-251
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    • 2017
  • Titanium alloy has been widely used in the aerospace industry because of its high strength and good corrosion resistance. During cutting, the low thermal conductivity and high chemical reactivity of titanium generate a high cutting temperature and accelerates tool wear. To improve cutting tool life, cryogenic machining by using a liquid nitrogen (LN2) jet is suggested. In cryogenic jet cooling, evaporation of LN2 in the tank and transfer tube could cause pressure fluctuation and change the cooling rate. In this work, cooling uniformity is investigated in terms of liquid nitrogen jet pressure in cryogenic jet cooling during titanium alloy turning. Fluctuation of jet spraying pressure causes tool temperature to fluctuate. It is possible to suppress the fluctuation of the jet pressure and improve cooling by using a phase separator. Measuring tool temperature shows that consistent LN2 jet pressure improves cryogenic cooling uniformity.

Relative Evaluation for Biocompatibility of Pure Titanium and Titanium Alloys using Histological and Enzymatic Methods (조직학과 효소활성 방법을 이용한 순 타이타늄과 타이타늄 합금의 상대적인 생체적합성 평가)

  • Yeom, Dong-Sun;Kim, Byung-Il;Lee, Yu-Mi;Lee, Eun-Jung;Yee, Sung-Tae;Seong, Chi-Nam;Seo, Kwon-Il;Cho, Hyun-Wook
    • Toxicological Research
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    • v.23 no.4
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    • pp.331-339
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    • 2007
  • Titanium or titanium alloy is a widely used implant material according to its certified biocompatibility, sufficient strength and ready availability. The purpose of this study was to evaluate the relative biocompatibility of titanium and titanium alloy specimens (Ti-29Nb-13Ta, TiNb and Ti-6Al-4V, Ti64) using in vivo and in vitro methods. For in vivo experiment, the specimens were implanted in the abdominal subcutaneous region of female mice for 2 and 4 weeks. The reaction of connective tissue to specimens was evaluated histologically. The specimens were encapsulated by fibrous connective tissue consisting of fibroblast, fibrocyte and other cells including neutrophil, macrophage, giant multinucleated cell and unidentified cells. Some newly formed blood vessels were located in the fibrous capsule surrounding the implant. Cell types and the thickness of fibrous capsules were examined quantitatively. Most of cell types located in the fibrous capsule were fibroblasts and fibrocytes. The average thickness of fibrous capsules for the TiNb specimens was much thinner than that of the titanium alloy, Ti64. The thickness of the fibrous capsule around all titanium specimens decreased at 4 weeks compared to 2 weeks post-implantation. The biocompatibility of titanium and titanium alloy specimens were also investigated in in vitro method using alkaline phosphatase from MG-63 cells. Alkaline phosphatase activity of the TiNb specimen showed higher activity than the titanium alloy, Ti64. In conclusion, the TiNb alloy with thin capsule thickness in vivo and high alkaline phosphatase activity in vitro will be of considerable use in biomedical applications.

A Study on the Grinding of Titanium Alloy Part 1 : Grinding force, Specific grinding energy, Surface roughness, G-ratio (티타늄 합금의 연삭에 관한 연구 Part 1: 연삭력, 비연삭에저니, 표면거칠기 , 연삭비)

  • Kim, S. H.;Lim, J. G.;Ha, S. B.;Choi, H.;lee, J. C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.870-874
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    • 2000
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6Al-4V). Grinding experiments were performed at various grinding conditions and the grinding forces and specific grinding energies were measured to investigate the grindability of titanium alloy with the three different wheels including Diamond, Green carbide and Alumina. To investigate the grinding characteristics of titanium alloy grinding force, force-ratio, specific grinding energy and grinding -ratio, were measured. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM. Force-ratio of grinding of titanium alloy was very lower than that of grinding of SKD-11. Specific grinding energy are almost five times larger and rougher surface was obtained in titanium grinding.

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Prediction of Mechanical Behaviors of Bio-mechanical Materials (생체공학용 척추경 나사의 기계적 거동 예측)

  • Park, Joon-Sik;Choi, Jin Hwa;Cho, Myeong-Woo;Choi, Gil-Woon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.72-78
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    • 2004
  • In this paper, mechanical behaviors of developed pedicle screw system, made of bio-mechanical materials(Ti-6Al-4V, Grade 5), ale predicted using FEM analysis. As a first step, morphologic construction of normal Korean spines and surgical operation convenience are considered to design optimum pedicle screw system. In this step, various design variables are considered as design parameters to develop optimized models. As a next step, tension and bending tests are performed to improve the structural performance of the developed system using finite element method. In this step, required Static compression and bending test specifications by ASTM F-04 25 04 01 are applied to understand the bio-mechanical behaviors of the designed spinal implant system under various load types. As the results of this research, it is possible to develop efficient pedicle screw system, having enough rigidity and fixation to stand any spinal damage under allowable stress conditions.

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Design & Development of KSLV-II Ullage Motor (KSLV-II 가속모터 설계 및 개발)

  • Oh, Jisung;Lee, Gwan Joo;Kim, Sujeong;Kim, Hanjoon;Park, Euiyong;Kwon, Hyukho;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1122-1126
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    • 2017
  • KSLV-II ullage motor is a type of the separation motor of Korea Space Launch Vehicle. Simultaneously operates with the retro Motor to perform the stage separation. The internal ballistics design, application of propellant composition, and the design of the combustion chamber and the canted nozzle were performed in accordance with the target performance of the ullage motor. Ti-6Al-4V alloy was applied to the combustion as material of chamber and nozzle. The heat resistant material of the nozzle was selected to ensure the heat resistance of the propellant containing a large amount of aluminum. And the combustion performance of the ullage motor satisfying the KSLV-II requirements was secured by performing the ground combustion test.

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Evaluation of Performance of Artificial Neural Network based Hardening Model for Titanium Alloy Considering Strain Rate and Temperature (티타늄 합금의 변형률속도 및 온도를 고려한 인공신경망 기반 경화모델 성능평가)

  • M. Kim;S. Lim;Y. Kim
    • Transactions of Materials Processing
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    • v.33 no.2
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    • pp.96-102
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    • 2024
  • This study addresses evaluation of performance of hardening model for a titanium alloy (Ti6Al4V) based on the artificial neural network (ANN) regarding the strain rate and the temperature. Uniaxial compression tests were carried out at different strain rates from 0.001 /s to 10 /s and temperatures from 575 ℃ To 975 ℃. Using the experimental data, ANN models were trained and tested with different hyperparameters, such as size of hidden layer and optimizer. The input features were determined with the equivalent plastic strain, strain rate, and temperature while the output value was set to the equivalent stress. When the number of data is sufficient with a smooth tendency, both the Bayesian regulation (BR) and the Levenberg-Marquardt (LM) show good performance to predict the flow behavior. However, only BR algorithm shows a predictability when the number of data is insufficient. Furthermore, a proper size of the hidden layer must be confirmed to describe the behavior with the limited number of the data.