• 제목/요약/키워드: Through-thickness Crack

검색결과 170건 처리시간 0.021초

The Effects of Welding Conditions on Allowable Heat Input in Repair Weld of In-Service Pipeline

  • Kim, Y.P.;Baek, J.H.;Kim, W.S.;Bang, I.W.;Oh, K.H.
    • International Journal of Korean Welding Society
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    • 제1권2호
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    • pp.30-35
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    • 2001
  • Nowadays, repair welding on in-service natural gas pipeline is a matter of primary concern of gas company. The main purpose of this study is to investigate the effects of welding conditions on the allowable heat input for crack-free welds and welds without burn-through onto in-service natural gas pipeline. First of all, single pass weld bead on plates of the various thickness was deposited to evaluate the penetration of weld metal, the depth of heat affected zone and the hardness of repair weld under various welding conditions. Also, finite element analysis has been conducted to validate experimental results of bead-on plate welds and to develop appropriate model for repair welding. The welding experiments of bead-on-plate weld confirmed the influence of plate thickness, heat input and welding process on safety. And, the finite element model was demonstrated by comparing experimental results. The agreement between the computed and measured values was shown to be generally good. Therefore, It is possible to predict the safety of repair welding under various welding conditions with experimental results and finite element analysis model.

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고강도 콘크리트 인장부재의 인장강화효과와 균열거동 (Tension Stiffening Effect and Crack Behavior of Tension Members Using High Strength Concrete)

  • 김지상;박찬혁
    • 한국건설순환자원학회논문집
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    • 제6권1호
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    • pp.50-58
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    • 2018
  • 콘크리트 구조물의 사용성능을 검증하기 위하여 콘크리트와 철근의 상호 합성 작용에 대한 많은 정보가 필요한데, 균열폭 및 균열간격의 평가는 두 재료의 상호작용인 인장강화효과에 근거하여 이루어진다. 이 논문에서는 압축강도 80MPa 및 100MPa의 고강도 콘크리트에 D13 철근을 사용한 인장부재를 제작하여 직접인장실험을 진행하였다. 이를 통해 고강도 콘크리트의 인장강화 효과를 파악하였고 보통강도 콘크리트의 실험결과에 근거한 현행설계기준의 인장강화효과 평가가 부적절함을 확인하였다. 실험결과에 근거하여 고강도 콘크리트 콘크리트의 특성을 적절하게 반영할 수 있는 실험계수를 산정하였다. 또한 균열거동을 통해서 균열간격을 파악하고 이를 통해 고강도 콘크리트의 인장강화효과에 따른 철근변형률과 콘크리트 변형률 차이에 따른 균열폭을 확인하였다. 이 연구의 결과는 향후 고강도 콘크리트 부재의 인장강화 효과를 연구하는 기초자료로 활용될 수 있을 것이다.

테이퍼 캔틸레버 원형강관 균열보의 모드특성 추정 (Modal Property Estimation of Tapered Cantilever Pipe-type Cracked Beam)

  • 이종원;김상렬;김봉기
    • 한국전산구조공학회논문집
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    • 제27권5호
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    • pp.361-368
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    • 2014
  • 본 연구에서는 테이퍼 보에 대한 미분방정식의 일반해에 캔틸레버 보의 경계조건을 적용하여 모드특성을 추정한다. 또한, 휨을 받는 테이퍼 원형강관 캔틸레버 보에 발생하는 관통균열을 모델링하기 위하여 에너지 방법을 이용하여 균열보에 대한 보 길이방향 휨강성을 구한 후 이를 이용하여 테이퍼 원형강관 캔틸레버 균열보에 대한 고유주파수와 모드형상을 추정한다. 보 길이에 따른 균열보의 휨강성 변화는 기존 연구에서 밝혀진 현상과 유사하게 합리적인 양상을 보였으며, 유도한 휨강성을 적용하여 산정한 균열보의 고유주파수는 균열 크기가 증가할수록 감소함을 확인하였고, 모드형상은 균열발생에 의해 변화함을 알 수 있었다. 연구결과는 향후 테이퍼 원형강관 캔틸레버 보 형태의 타워 구조물에 대한 진동기반 균열탐지에 활용될 수 있을 것으로 판단된다.

1000MPa급 DP강 MIG 아크 브레이징 접합부의 기계적 성질에 미치는 브레이징 전류의 영향 (Effects of Brazing Current on Mechanical Properties of Gas Metal Arc Brazed Joint of 1000MPa Grade DP Steels)

  • 조욱제;윤태진;곽승윤;이재형;강정윤
    • Journal of Welding and Joining
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    • 제35권2호
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    • pp.23-29
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    • 2017
  • Mechanical properties and hardness distributions in arc brazed joints of Dual phase steel using Cu-Al insert metal were investigated. The maximum tensile shear load was 10.4kN at the highest brazing current. It was about 54% compared to tensile load of base metal. This joint efficiency is higher than that of joint of DP steel using Cu-based filler metals which are Cu-Si, Cu-Sn. Fracture positions can be divided into two types. Crack initiation commonly occurred at three point junction among upper sheet, lower sheet and the fusion zone. However crack propagations were different with increasing the brazing current. In case of the lower current, it instantaneously propagated along with the interface between fusion zone and upper base material. On the other hand, in case of higher current, a crack propagation occurred through fusion zone. When the brazing current is low (60, 70A), the interface shape is flat type. However the interface shape is rough type, when the brazing current is high (80A). It is thought that the interface shapes were the reason why the crack propagations were different with brazing current. The interface was the intermetallic compounds which consisted of $(Fe,Al)_{0.85}Cu_{0.15}$ IMC formed by crystallization at $1200^{\circ}C$during cooling. Therefore the maximum tensile shear load and the fracture behavior were determined by a interface shape and effective sheet thickness of the fracture position.

Test Work 드로잉 금형의 설계 및 제작에 관한 연구 (A study on the design and manufacture of test work drawing die)

  • 이춘규;최계광
    • Design & Manufacturing
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    • 제12권1호
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    • pp.13-17
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    • 2018
  • It was analyzed and experimented on the change of the material thickness according to the size of the "R" of the punch and die corners using the material of SCP-1 0.25mm As a result, the following conclusions were obtained. Tensile strength analysis and safety analysis of materials are very important process for each process in strip layout, and Through this, the Influx of material and the deformation of the material were found. As a result of safety analysis and tensile thickness analysis, when the corner R of the punch was 0.3 mm and the edge R of the die was 1.0 mm The inflow of the material was not smooth, and the thickness of the corner part became 0.2 mm, causing cracks. when the corner R of the punch was 0.5 mm and the edge R of the die was 1.5 mm The inflow of the material was smooth, The thickness of the corners of the product is 0.21mm and It was considered that cracks do not occur when the thickness of the bottom surface and the body part becomes thin. The results obtained by applying the results obtained from the analysis, In Experimental Condition 1, a crack occurred in the same part of the analysis In Experimental Condition 2, the flow of the material was smooth and the drawing processing could be performed without generating cracks.

틸팅차량용 탄소섬유직물/에폭시 복합재의 모우드 II 층간파괴인성 평가 (Evaluation of Mode II Interlaminar Fracture Toughness for Carbon Fabric/Epoxy Composite for Tilting Train)

  • 이은동;윤성호;신광복;정종철
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.189-192
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    • 2004
  • In this study, mode II interlaminar fracture phenomena of carbon fabric/epoxy composite for tilting train were investigated. The end notched flexural specimen containing an artificial crack with the thickness of 12.5fl11l was used. The mode II interlaminar fracture toughness was evaluated through a three point bending test and the fractured surfaces were examined through a scanning electron microscope. The experimental results obtained in this study would be applicable in the design and structural analysis of the composite structures.

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틸팅차량용 탄소섬유직물/에폭시 복합재의 혼합모우드 층간파괴인성 평가 (Evaluation of Mixed-mode Interlaminar Fracture Toughness of Carbon Fabric/Epoxy Composites for Tilting Train Carbody)

  • 윤성호;허광수;오진오;이상진;정종철;김정석
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.256-259
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    • 2005
  • Mixed-mode interlaminar fracture toughness of carbon fabric/epoxy composites, which are applicable to tilting train carbody, was evaluated through the MMB (Mixed-mode bending) test. Specimens were made of CF3327 plain woven fabric with epoxy and a starter delamination at one end was made by inserting Teflon film with the thickness of 12.5 μ m. Mixed-mode interlaminar fracture test was conducted for 6 types of specimens with the mode II ratio of 20 ,35, 50, 65, 80, 90%. Also crack propagating behaviors and fractured surfaces were examined through an optical travelling scope and a scanning electron microscope, respectively.

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THE EFFECTS OF SEALING ON THE PLASMA-SPRAYED OXIDE-BASED COATINGS

  • Kim, Hyung-Jun;Sidoine Odoul;Kweon, Young-Gak
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.53-58
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    • 2002
  • Electrical insulation and mechanical properties of the plasma sprayed oxide ceramic coatings were studied before and after the sealing treatment of the ceramic coatings. Plasma sprayed A1$_2$O$_3$-TiO$_2$ coating as the reference coating was sealed using three commercial sealants based on polymer. Penetration depth of the sealants to the ceramic coating was evaluated directly from the optical microscope using a fluorescent dye. It is estimated that the penetration depth of the sealants to the ceramic coating is from 0.2 to 0.5 mm depending on the sealants used. The preliminary test results with a DC puncture tester imply that the dielectric breakdown voltage mechanism of plasma sprayed ceramic coatings has been determined to be a corona mechanism. Dielectric breakdown voltage of the as-sprayed and as-ground samples have shown a linear trend with regard to the thickness showing an average dielectric strength of 20 kV/mm for the thickness scale studied. It is also shown that grinding the coating before sealing and adding fluorescent dye do not agent the penetration depth of sealants. All of the microhardness, two-body abrasive wear resistance, bond strength, and surface roughness of the ceramic coating after the sealing treatment are improved. The extent of improvement is different from the sealants used. However, three-point bending stress of the ceramic coating after the sealing treatment is decreased. This is attributed to the reduced micro-crack toughening effect since the cracks propagate easily through the lamellar of the coating without crack deflection and/or branching after the sealing treatment.

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Some precautions to consider in using wavelet transformation for damage detection analysis of plates

  • Beheshti-Aval, S.B.;Taherinasab, M.;Noori, M.
    • Smart Structures and Systems
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    • 제11권1호
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    • pp.35-51
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    • 2013
  • Over the last two decades Wavelet Transformation (WT) method has been widely utilized for the damage identification of structures. The main objective of this paper is to discuss and present some of common shortcomings and limitations of mathematical software, as well as other precautionary measures that need to be considered when using them for wavelet analysis applications. Due to popular usage of MATLABMATLAB(R) comparing to other mathematical tools among researchers for data processing of structural responses through WT analysis, this software was chosen for specific study. To the best of the authors' knowledge, these limitations and observations have not been previously identified or discussed in the literature. In this work, a square plate with a severe damage, in form of a crack, parallel to the left edge of the plate is selected for a pilot study. The steady state harmonic response is used for measuring the deflection shape across the line parallel to one edge and perpendicular to the damage. Several criteria and cases such as the smallest size damage that can be detected, correlation between the crack width and the number of sampling points, and the influence of the damage thickness on the accuracy of the result are investigated.

Analysis of Time Domain Active Sensing Data from CX-100 Wind Turbine Blade Fatigue Tests for Damage Assessment

  • Choi, Mijin;Jung, Hwee Kwon;Taylor, Stuart G.;Farinholt, Kevin M.;Lee, Jung-Ryul;Park, Gyuhae
    • 비파괴검사학회지
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    • 제36권2호
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    • pp.93-101
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    • 2016
  • This paper presents the results obtained using time-series-based methods for structural damage assessment. The methods are applied to a wind turbine blade structure subjected to fatigue loads. A 9 m CX-100 (carbon experimental 100 kW) blade is harmonically excited at its first natural frequency to introduce a failure mode. Consequently, a through-thickness fatigue crack is visually identified at 8.5 million cycles. The time domain data from the piezoelectric active-sensing techniques are measured during the fatigue loadings and used to detect incipient damage. The damage-sensitive features, such as the first four moments and a normality indicator, are extracted from the time domain data. Time series autoregressive models with exogenous inputs are also implemented. These features could efficiently detect a fatigue crack and are less sensitive to operational variations than the other methods.