DOI QR코드

DOI QR Code

Effects of Brazing Current on Mechanical Properties of Gas Metal Arc Brazed Joint of 1000MPa Grade DP Steels

1000MPa급 DP강 MIG 아크 브레이징 접합부의 기계적 성질에 미치는 브레이징 전류의 영향

  • Cho, Wook-Je (Hyundai materials, business environment team) ;
  • Yoon, Tae-Jin (Institute of materials technology, Pusan National University) ;
  • Kwak, Sung-Yun (Dept. of Material Science and Engineering, Pusan National University) ;
  • Lee, Jae-Hyeong (Dept. of Material Science and Engineering, Pusan National University) ;
  • Kang, Chung-Yun (Dept. of Material Science and Engineering, Pusan National University)
  • 조욱제 (현대머티리얼 환경사업팀) ;
  • 윤태진 (부산대학교 소재기술연구소) ;
  • 곽승윤 (부산대학교 재료공학과) ;
  • 이재형 (부산대학교 재료공학과) ;
  • 강정윤 (부산대학교 재료공학과)
  • Received : 2016.11.22
  • Accepted : 2017.02.15
  • Published : 2017.04.30

Abstract

Mechanical properties and hardness distributions in arc brazed joints of Dual phase steel using Cu-Al insert metal were investigated. The maximum tensile shear load was 10.4kN at the highest brazing current. It was about 54% compared to tensile load of base metal. This joint efficiency is higher than that of joint of DP steel using Cu-based filler metals which are Cu-Si, Cu-Sn. Fracture positions can be divided into two types. Crack initiation commonly occurred at three point junction among upper sheet, lower sheet and the fusion zone. However crack propagations were different with increasing the brazing current. In case of the lower current, it instantaneously propagated along with the interface between fusion zone and upper base material. On the other hand, in case of higher current, a crack propagation occurred through fusion zone. When the brazing current is low (60, 70A), the interface shape is flat type. However the interface shape is rough type, when the brazing current is high (80A). It is thought that the interface shapes were the reason why the crack propagations were different with brazing current. The interface was the intermetallic compounds which consisted of $(Fe,Al)_{0.85}Cu_{0.15}$ IMC formed by crystallization at $1200^{\circ}C$during cooling. Therefore the maximum tensile shear load and the fracture behavior were determined by a interface shape and effective sheet thickness of the fracture position.

Keywords

References

  1. Guoliang Qin, Yuhu Su, Xiangmeng Meng, Banglong Fu, Numerical simulation on MIG arc brazing-fusion welding of aluminum alloy to galvanized steel plate, The International Journal of Advanced Manufacturing Technology, 78 (9), (2015), 1917 https://doi.org/10.1007/s00170-014-6529-5
  2. German Welding Association (DVS), Arc Brazing - Principles and Requirements for System Technology - DVSVerlag Dusseldorf, Information Sheet 0938-1 September (2001)
  3. Norbert Knopp, Mundersbach and Robert Killing, Arc brazing - Innovative, safe and economical, EWM HIGHTEC WELDING GmbH, WM023401, 08.03 (2003), 1
  4. Yajuan Jin, Ruifeng Li, Zhishui Yu, Yu Wang, Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates, Journal of Materials Engineering and Performance, 25 (4) (2016), 1327 https://doi.org/10.1007/s11665-016-1972-0
  5. Rui-feng LI, Zhi-shui YU, Kai QI, Interfacial structure and joint strengthening in arc brazed galvanized steels with copper based filler, Transactions of Nonferrous Metals Society of China, 16 (2) (2006), 397 https://doi.org/10.1016/S1003-6326(06)60068-X
  6. Zhi-shui YU, Rui-feng LI, Kai QI, Growth behavior of interfacial compounds in galvanized steel joints with CuSi3 filler under arc brazing, Transactions of Nonferrous Metals Society of China, 16 (6) (2006), 1391 https://doi.org/10.1016/S1003-6326(07)60026-0
  7. Hong Ma, Guoliang Qin, Xiaoyang Bai, Liyuan Wang, Zhida Liang, Effect of initial temperature on joint of aluminum alloy to galvanized steel welded by MIG arc brazing-fusion welding process, The International Journal of Advanced Manufacturing Technology, 86 (9), (2016), 3135 https://doi.org/10.1007/s00170-016-8425-7
  8. Yufeng Zhang, Jihua Huang, Zhi Cheng, Zheng Ye, Hai Chi, Li Peng, Shuhai Chen, Study on MIG-TIG double- sided arc welding-brazing of aluminum and stainless steel, Materials Letters, 172 (1) (2016), 146 https://doi.org/10.1016/j.matlet.2016.02.146
  9. S. L. Yang and R. Kovacevic, Welding of Galvanized Dual-Phase 980 Steel in a Gap-Free Lap Joint Configuration, Welding Journal, 88 (2009), 168
  10. P. Makwana, M. Shome, S.-F. Goecke, A. De, Wetting length in gas metal arc brazing of galvanised steel, Science and Technology of Welding and Joining, (2016), 1
  11. C. Chovet, S. Guiheux, Possibilities offered by MIG and TIG brazing of galvanized ultra high strength steels for automotive applications, la metallurgla Itallana, 7 (2006), 47
  12. Wook-Je Cho, Young-Ho Cho, Jung-Gil Yun and Chung- Yun Kang, Microstructure and Tensile Strength Property of Arc Brazed DP steel using Cu-Sn Insert Metal, Journal of KWJS, 31 (1) (2013), 58 (in Korean)
  13. Wook-Je Cho, Tae-Jin Yoon, Sung-Yun Kwak, Jae- Hyeong Lee, Chung-Yun Kang, Microstructure and Mechanical Properties of Gas Metal Arc Brazed Joint of DP Steel with Cu-Si Filler Metal, Journal of KWJS, 34 (5) (2016), 70 (in Korean)
  14. Yasunobu MIYAZAKI, Seiji FURUSAKO, Tensile Shear Strength of Laser Welded Lap Joints, NIPPON STEEL TECHNICAL REPORT 95, January (2007)
  15. Babak Haghpanah, Shihung Chiu, Ashkan Vaziri, Adhesively bonded lap joints with extreme interface geometry, International Journal of Adhesion and Adhesives. 48 (2014), 130 https://doi.org/10.1016/j.ijadhadh.2013.09.041
  16. Tae-Jin Yoon, Byung-Ho Jung, Chung-Yun Kang, The quantitative investigation of mechanical properties and characterization of fractured position for friction stir lap welded A6111/A5023 Shear Strength of Laser Welded Lap Joints, Materials & Design, 83 (2015), 377 https://doi.org/10.1016/j.matdes.2015.05.063