• Title/Summary/Keyword: Three Point Bending Analysis

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A Study on the Springback for Three Point Bending (3점 굽힘에서의 스프링백에 관한 연구)

  • 이호용;황병복
    • Transactions of Materials Processing
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    • v.3 no.4
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    • pp.401-414
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    • 1994
  • Springback for the three point bending is anlayzed and experimented. Neutral axis is assumed to remain at the midthickness for large ratio of radius of curvature to thickness. Pure bending theory is used to be extended to the analysis of the springback for three point bending. The specimen is thought to be divided into numerous small elements. The theory for pure bending is then adopted for analysis of each element to obtain springback in terms of the relationship between initial and final deflections. the boundary conditions between neighborhood elements are the deflection and slope which should be the same. Deflection is calculated by summing up the deflections of each element. Experiments have been performed for different conditions which are punch radius, span length, and initial deflections. Comparisons between the analytical solution and experimental results show the same trends.

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The Relation of Bending Buckling Strength in Vehicle and Three Point Bending Maximum Strength of Door Impact Beam (도어 임팩트 빔의 3점 굽힘 최대강도와 차량 장착 시 굽힘 좌굴강도와의 관계)

  • Kang, Sungjong;Lee, Sangmin
    • Journal of Auto-vehicle Safety Association
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    • v.11 no.1
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    • pp.40-47
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    • 2019
  • First, three point bending analysis for the inclined press door impact beam was carried out to investigate inclination angle effect on the maximum strength with varying support distance. Next, for the system model with spring elements representing body stiffness at door mounting area, the bending structural behavior of impact beam mounted on vehicle was estimated. The mounting distance and inclination angle were changed and the beam bending buckling strength was presumed at the head displacement below which spring stiffness change has little effect on the load. Finally strength ratio to predict the bending buckling strength of impact beam mounted on vehicle from three point bending maximum strength of fixed support distance was suggested.

A Numerical Study on The Three Point Bending Behavior of Aluminum Foam Filled Stainless Steel Tube (알루미늄 폼으로 충진된 스테인레스 관의 3 점 굽힘 특성에 관한 수치적 연구)

  • Ha, San;Kim, Am-Kee;Cheon, Seong-Sik;Lee, Chang-Hun;Lee, Hyo-Jin;Cho, Seong-Seock
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.388-393
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    • 2004
  • A comprehensive numerical study on the three point bending behavior of Aluminum foam-filled stainless steel tube has been performed. Aluminium alloy foams with various densities were produced and their mechanical properites were evaluated. Finite element(FE) analysis of three point bending test was performed to evaluate bending behavior of foam filled cylindrical structures. Results showed that foam filling offered remarkable increase of bending resistance and enhanced the crashworthiness of the structure. It turned out to prevent the inward fold formation at the compression flange, resulted into the multiple propagating folds and increased the load carrying capacity.

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Design Improvement of Composite Door Section Impact Beam by Three-Point Bending Analysis (3점 굽힘 하중 해석을 통한 복합재 도어 임팩트 빔 단면형상 설계개선)

  • Ha, Jung-Chan;Oh, Sung Ha;Baek, In-Seok;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.80-87
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    • 2020
  • The currently observed trend in car manufacturing is to increase energy-efficiency by producing lighter cars. This study examines the replacement of particular parts, specifically around the impact beam, with material composites 30% lighter than conventional steel currently used. The shape of the impact beam was determined as the trapezoidal cross-sectional area with central reinforcement, using three-point bending analysis. A prototype was fabricated based on the findings of our study and its performance was evaluated by the three-point bending analysis; 2 ply of aramid applied for its displacement. The performance of the final prototype for the door assembly was evaluated using a side-door strength test, which resulted to measured initial strength of 10.5 KN and intermediate strength of 15.6 KN. This research provides a promising solution for better impact beam manufacturing.

Test and Analysis of Triaxially Braided Composite Circular Arch under Three-Point Bending

  • Nega, Biruk F.;Woo, Kyeongsik;Lee, Hansol
    • Composites Research
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    • v.32 no.5
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    • pp.249-257
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    • 2019
  • In this paper, the buckling behavior of triaxially braided circular arch with monosymmetric open section subjected to three-point bending was studied experimentally and numerically. First, test specimens were manufactured using vacuum assisted resin transfer molding (VARTM). Then the specimen was tested under three-point bending to determine the ultimate buckling strength. Before performing the numerical analysis, effective material properties of the braided composite were obtained through micro-meso scale analysis virtual testing validated with available test results. Then linear buckling analysis and geometrically non-linear post buckling analysis, established to simulate the test setup, were performed to study the buckling behavior of the composite frame. Analysis results were compared with experimentally obtained ones for verification. The effect of manufacturing defects of tow misalignment, irregular surface and resin rich region, and uncertainties during test setup were studied using numerical models. From the numerical analyses performed it was observed that both manufacturing defect and uncertainties had effect on the buckling behavior and strength.

Study on fracture mechanics of granite specimens with different precast notch depths based on DIC method

  • Shuwen Cao;Hao Shu
    • Geomechanics and Engineering
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    • v.33 no.4
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    • pp.393-400
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    • 2023
  • Displacements near crack and stress intensity factor (SIF) are key parameters to solve rock failure issue when using fracture mechanics. In order to study the horizontal displacement and stress intensity factor of the mode I fracture, a series of three-point bending tests of granite specimens with central notch were carried out. The evolution of horizontal displacements of precast notch and crack tip opening displacements (CTOD) were analyzed based on the digital image correlation (DIC) method. Stress intensity factors for three-point bending beams with arbitrary span-to-width ratios(S/W) were calculated by using the WU-Carlsson analytical weight function for edge-crack finite width plate and the analytical solution of un-cracked stress by Filon. The present study provides a high efficient and accurate method for fracture mechanics analysis of the three-point bending granite beams.

Characterization of elastic modulus and fracture toughness of randomly oriented chopped glass fibers functionally graded materials

  • Sayed Mohammad Hossein Izadi;Mahdi Fakoor;Babak Mirzavand
    • Steel and Composite Structures
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    • v.53 no.1
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    • pp.91-101
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    • 2024
  • A cost-effective fabrication method suitable for research purposes is proposed in this study. The elastic modulus of the fabricated functionally graded materials is evaluated and compared using two experimental methods: the three-point bending test and the tensile test, with a focus on the fiber volume fraction of the FGM layers. New methods for computing the elastic modulus are introduced, which are based on Castigliano's theorem and the secant modulus concept, incorporating the non-linear behavior of the material. Additionally, the mode I fracture toughness of the FGM layers is measured accurately using the three-point bending test and finite element analysis, and the influence of varying fiber volume fractions on this parameter is investigated through statistical analysis. Results indicate that while an increase in fiber volume fraction correlates with a rise in elastic modulus, it does not necessarily lead to an enhancement in mode I fracture toughness, highlighting the complex interactions between material composition and mechanical properties.

A discrete particle model for reinforced concrete fracture analysis

  • Azevedo, N. Monteiro;Lemos, J.V.;Almeida, J.R.
    • Structural Engineering and Mechanics
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    • v.36 no.3
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    • pp.343-361
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    • 2010
  • The Discrete Element Method adopting particles for the domain discretization has recently been adopted in fracture studies of non-homogeneous continuous media such as concrete and rock. A model is proposed in which the reinforcement is modelled by 1D rigid-spring discrete elements. The rigid bars interact with the rigid circular particles that simulate the concrete through contact interfaces. The DEM enhanced model with reinforcement capabilities is evaluated using three point bending and four point bending tests on reinforced concrete beams without stirrups. Under three point bending, the model is shown to reproduce the expected final crack pattern, the crack propagation and the load displacement diagram. Under four point bending, the model is shown to match the experimental ultimate load, the size effect and the crack propagation and localization.

Design of a Geometric Adaptive Straightness Controller for Shaft Straightening Process (축교정을 위한 기하학적 진직도 적응제어기 설계)

  • Kim, Seung-Cheol;Jeong, Seong-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2451-2460
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    • 2000
  • In order to minimize straightness error of deflected shaft, a geometric adaptive straightness controller system is studied. A multi-step straightening and a three-point bending process have been developed for the geometric adaptive straightness controller. Load-deflection relationship, on-line identification of variations of material properties, on-line springback prediction, and real-time hydraulic control methodology are studied for the three-point bending process. By deflection pattern analysis and fuzzy self-learning method in the multi-step straightening process, a straightening point and direction, desired permanent deflection and supporting condition are determined. An automatic straightening machine has been fabricated for rack bars by using the developed ideas. Validity of the proposed system is verified through experiments.

Bending Performance Evaluation of Reinforced Aluminum Square Tube Beams (보강 알루미늄 사각관 보의 굽힘 성능평가)

  • Lee Sung-Hyuk;Choi Nak-Sam
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.171-180
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    • 2005
  • Bending performances of aluminum square tube beams reinforced by aluminum plates under three point bending loads have been evaluated using experimental tests combined with theoretical and finite element analyses. A finite element simulation for the three-point bending test was performed. Basic properties of aluminum materials used for initial input data of the finite element simulation were obtained from the true stress-true strain curves of specimens which had been extracted from the Al tube beams. True stresses were determined from applied loads and cross-sectional area records of a tensile specimen with a rectangular cross-section by real-time photographing, and true strains were obtained from in-situ local elongation measurements of the specimen gage portion by the multi-point scanning laser extensometer. Six kinds of aluminum tube beam specimens adhered by aluminum plates were employed fur the bending test. The bending deformation behaviors up to the maximum load described by the numerical simulation were in good agreement with experimental ones. After passing the maximum load, reinforcing plate was debonded from the aluminum tube beam. An aluminum tube beam strengthened by aluminum plate on the upper web showed an excellent bending capability.