• 제목/요약/키워드: Thermal failure

검색결과 753건 처리시간 0.028초

파손확률 모델을 이용한 솔더 조인트의 건전성 평가 (Reliability Estimation of Solder Joint by Using Failure Probability Model)

  • 명노훈;이억섭;김동혁
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.365-370
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    • 2004
  • Generally, component and FR-4 board are connected by solder joint. Because material properties of components and FR-4 board are different, component and FR-4 board show different coefficients of thermal expansion (CTE) and thus strains in component and board are different when they are heated. That is, the differences in CTE of component and FR-4 board cause the dissimilarity in shear strain and solder joint' failure. The first order Taylor series expansion of the limit state function incorporating with Tresca failure criterion is used in order to estimate the failure probability of solder joints under heated condition. Using shear stresses and shear strains appeared on the solder joint, we estimate the failure probability of solder joints with the Tresca failure criterion. The effects of random variables such as CTE, distance of the solder joint from the neutral point(DNP), temperature variation and height of solder on the failure probability of the solder joint are systematically studied by using the failure probability model with first order reliability method(FORM).

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열적외선영상을 이용한 동결된 암석의 파괴특성 연구 (Investigation of Frozen Rock Failure using Thermal Infrared Image)

  • 박지환;박형동
    • 터널과지하공간
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    • 제25권2호
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    • pp.144-154
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    • 2015
  • 암석시료에 응력이 가해질 경우 역학적 에너지가 대상 물체에 누적되고, 대상 암석에 한계응력 이상이 가해질 경우 시료의 파괴가 발생한다. 이 때 시료 내부에 저장되어 있던 역학적 에너지는 물리적 변형뿐만 아니라 빛, 열, 소리 등 다양한 형태의 에너지로 발산된다. 본 연구에서는 $-10^{\circ}C$ 저온 환경에서 섬록암, 현무암, 응회암을 대상으로 일축압축강도 시험과 점하중강도 시험을 수행하고, 이때 발생하는 온도 변화를 열적외선카메라를 이용해 측정하고 정량적으로 분석하였다. 파괴 직전 파괴면에 응력이 집중되어 온도가 상승하였고, 파괴 순간 축적된 에너지가 열에너지의 형태로 방출되며 파괴면의 온도가 급격히 상승하는 것이 감지되었다. 강도가 높고 신선한 섬록암과 현무암 시료의 온도 상승폭이 상대적으로 강도가 낮고 풍화된 암석인 응회암 시료의 온도 상승폭에 비해 더 크게 나타났다. 본 연구결과는 저온지역에 위치한 암반사면, 터널, 광산 내부의 응력 집중지점을 감지해 향후 발생 가능한 재해를 예방하는데 적용될 수 있으며, 지진예측을 위한 위성영상 분석에도 적용될 것으로 기대된다.

구리 TSV의 열기계적 신뢰성해석 (Thermo-mechanical Reliability Analysis of Copper TSV)

  • 좌성훈;송차규
    • Journal of Welding and Joining
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    • 제29권1호
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    • pp.46-51
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    • 2011
  • TSV technology raises several reliability concerns particularly caused by thermally induced stress. In traditional package, the thermo-mechanical failure mostly occurs as a result of the damage in the solder joint. In TSV technology, however, the driving failure may be TSV interconnects. In this study, the thermomechanical reliability of TSV technology is investigated using finite element method. Thermal stress and thermal fatigue phenomenon caused by repetitive temperature cycling are analyzed, and possible failure locations are discussed. In particular, the effects of via size, via pitch and bonding pad on thermo-mechanical reliability are investigated. The plastic strain generally increases with via size increases. Therefore, expected thermal fatigue life also increase as the via size decreases. However, the small via shows the higher von Mises stress. This means that smaller vias are not always safe despite their longer life expectancy. Therefore careful design consideration of via size and pitch is required for reliability improvement. Also the bonding pad design is important for enhancing the reliability of TSV structure.

무연계 Ag 외부전극재의 열충격에 따른 열화특성과 고장해석 (Degradation and Failure Analysis of Lead-free Silver Electrodes with Thermal Cycling)

  • 김정우;윤동철;이희수;전민석;송준광
    • 한국전기전자재료학회논문지
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    • 제21권5호
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    • pp.434-439
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    • 2008
  • Silver pastes as the outer electrodes have been prepared using Pb-free glass frits with different content of $Bi_2O_3$ and the effects of glass composition on the degradation behaviors of the Ag electrodes were investigated using the change of adhesion between Ag electrode and alumina substrate with thermal cycle stress. Low adhesion and high surface resistance were observed in Ag electrode using glass frit with a $Bi_2O_3$ content of 60 wt%, owing to the open microstructure formed at the firing temperature of $600^{\circ}C$. When the $Bi_2O_3$ was increased to 80 wt% in the glass frit, the Ag electrodes had a dense microstructure with high adhesion and a low surface resistance. Delamination of the Ag electrodes was a major failure mode under thermal cycle stress and this was attributed to residual stress due to the thermal expansion mismatch between the Ag electrode and the alumina substrate.

리튬이온 배터리의 분리막 손상 요인별 방전펄스의 검출과 분석 (Detection and Analysis of Discharge Pulses by Failure Mechanisms of the Separator inside Lithium-Ion Batteries)

  • 임승현;이경렬;김남훈;김동언;길경석
    • 한국전기전자재료학회논문지
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    • 제34권5호
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    • pp.327-332
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    • 2021
  • Lithium-ion batteries (LIBs) have become a main energy storage device in various applications, such as portable appliances, renewable energy facilities, and electric vehicles. However, the poor thermal stability of LIBs may cause explosion or fire. The thermal runaway is the result of a failure of the separator inside LIB. Damages like tearing, piercing, and collapsing of the separator were simulated in a mechanical, an electrical, and a thermal way, and small discharge pulses of a few mV were detected at the time of separator damages. From the experimental results, this paper provided a method that can identify the separator failure before thermal runaway in the aspect of a potential explosion and fire prevention measures.

Thyristor 소자의 스트레스에 따른 소자파괴 메커니즘 연구 (Investigation of the thyristor failure mechanism induced by stress)

  • 김형우;서길수;김상철;강인호;김남균;김은동
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2005년도 하계학술대회 논문집 Vol.6
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    • pp.129-130
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    • 2005
  • The electrical stress has a major effect on the long-term reliability of the thyristor. Therefore, it is needed to analyze the relationship between reliability and stress. In this paper, we investigate the device failure mechanism which induced by the stress. And also investigate the effect of the thermal stress on the device failure and relationship between electrical and thermal stress. Two-dimensional process simulator ATHENA and device simulator ATLAS are used to analyze the failure mechanism of the device.

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고온에서의 콘크리트 재료모델과 열거동해석 (Material Model and Thermal Response Analysis of Concrete at Elevated Temperatures)

  • 강석원;홍성걸
    • 콘크리트학회논문집
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    • 제13권3호
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    • pp.268-276
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    • 2001
  • 본 논문은 고온에서의 콘크리트 재료모델을 연구하였다. 콘크리트 응력-변형률 곡선은 온도가 증가함에 따라 그 형태가 변한다. 온도에 따른 콘크리트 재료거동의 변화를 나타내기 위하여 변형된 Saenz 제안식을 이용하여 응력-변형률 관계를 표시하였다. 고온에서의 급격한 변형률의 증가현상을 설명하기 위하여, 콘크리트의 변형률 성분을 순수 열팽창 변형률, 열적크리프 변형률, 과도 변형률 및 역학적 변형률로 구분하여 나타내었다. 열적크리프 변형률은 Baily-Norton의 장기크리프 곡선 식을 수정.제안하여 1축 실험 결과를 온도, 시간 및 응력의 함수로 표현하였고, 또한 유효응력 및 유효변형률 개념을 도입하여 다차원에서도 적용할 수 있는 모델을 제시하였다. 과도 변형률을 제안하여 다공탄성 거동을 가정한 콘크리트 내에 포함된 공극 및 수분의 작용을 역학적 거동의 영향을 분석하고자 하였다. 마지막으로, 본 논문에서 제시한 고온에서의 콘크리트 재료모델을 이용한 해석결과를 실제 화재실험자료와 비교하였다.

Evaluation of the bond strength between aged composite cores and luting agent

  • Polat, Serdar;Cebe, Fatma;Tuncdemir, Aliriza;Ozturk, Caner;Usumez, Aslihan
    • The Journal of Advanced Prosthodontics
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    • 제7권2호
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    • pp.108-114
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    • 2015
  • PURPOSE. The aim of this study was to evaluate effect of different surface treatment methods on the bond strength between aged composite-resin core and luting agent. MATERIALS AND METHODS. Seventy-five resin composites and also seventy-five zirconia ceramic discs were prepared. 60 composite samples were exposed to thermal aging (10,000 cycles, 5 to $55^{\circ}C$) and different surface treatment. All specimens were separated into 5 groups (n=15): 1) Intact specimens 2) Thermal aging-air polishing 3) Thermal aging- Er:YAG laser irradiation 4) Thermal aging- acid etching 5) Thermal-aging. All specimens were bonded to the zirconia discs with resin cement and fixed to universal testing machine and bond strength testing loaded to failure with a crosshead speed of 0.5 mm/min. The fractured surface was classified as adhesive failure, cohesive failure and adhesive-cohesive failure. The bond strength data was statistically compared by the Kruskal-Wallis method complemented by the Bonferroni correction Mann-Whitney U test. The probability level for statistical significance was set at ${\alpha}$=.05. RESULTS. Thermal aging and different surface treatment methods have significant effect on the bond strength between composite-resin cores and luting-agent (P<.05). The mean baseline bond strength values ranged between $7.07{\pm}2.11$ and $26.05{\pm}6.53$ N. The highest bond strength of $26.05{\pm}6.53$ N was obtained with Group 3. Group 5 showed the lowest value of bond strength. CONCLUSION. Appropriate surface treatment method should be applied to aged composite resin cores or aged-composites restorations should be replaced for the optimal bond strength and the clinical success.

전동차 전기식 도어시스템의 구성부품에 대한 발열 특성분석 (Analysis of Thermal Characteristics for Components of Electrical Door System in Electric Multiple Unit)

  • 이본형;김두현;김성철
    • 한국안전학회지
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    • 제35권1호
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    • pp.18-24
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    • 2020
  • This research conducted an the failure analysis was performed based on the failure and operation data for Seven years using the Reliability, Availability, Maintainability, and Safety(RAMS) constructed at the operation stage after the opening of the D urban railway. therefore, the risk priority was selected for failure frequency component within the door system that showed high failure. Finally, the goal was to suggest ways to improve the door system. For this purpose, the analysis of thermal characteristics of failed components such as Door Control Unit(DCU) in the door system based on the Seven-year failure analysis data of RAMS was performed. These results were applied to the main component exchange cycle of the door unit, the mean time between failure(MTBF) and mean kilometer between failure(MKBF) values of RAMS increased by 26% in 2017-2018 when the improvement measures were taken, and the MTBF value of DCU was 300,000 hours, which was a 57% improvement in reliability. The results of this thesis identify potential enhancements in reliability and improvements in maintenance of the door system that, if implemented, would contribute to train safety and reduce instances of failure in the future.

Characterization of the brittleness of hard rock at different temperatures using uniaxial compression tests

  • Chen, Guoqing;Li, Tianbin;Wang, Wei;Guo, Fan;Yin, Hongyu
    • Geomechanics and Engineering
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    • 제13권1호
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    • pp.63-77
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    • 2017
  • The failure mechanism of a deep hard rock tunnel under high geostress and high geothermalactivity is extremely complex. Uniaxial compression tests of granite at different temperatures were conducted. The complete stress-strain curves, mechanical parameters and macroscopic failure types of the rock were analyzed in detail. The brittleness index, which represents the possibility of a severe brittleness hazard, is proposed in this paperby comparing the peak stress and the expansion stress. The results show that the temperature range from 20 to $60^{\circ}C$ is able to aggravate the brittle failure of hard rock based on the brittleness index. The closure of internal micro cracks by thermal stress can improve the strength of hard rock and the storage capacity of elastic strain energy. The failure mode ofthe samples changes from shear failure to tensile failure as the temperature increases. In conclusion, the brittle failure mechanism of hard rock under the action of thermal coupling is revealed, and the analysis result offers significant guidance for deep buried tunnels at high temperatures and under high geostress.