• Title/Summary/Keyword: Tension Coating

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극박 방향성 전기강판에서 장력코팅에 의한 철손 감소효과 고찰 (Effect of tension coating on reducing iron losses of thin grain-oriented electrical steel sheets)

  • 조성수;김상범;허남회;소준영;서판석;한상옥
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.1281-1282
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    • 2007
  • Effect of tension coating on reducing iron losses of thin grain-oriented 3% Si-Fe steel sheets was investigated. Conventional grain-oriented electrical steel sheets have a forsterite coating layer and a tension coating layer in order to apply tensile stress to the rolling direction of the sheets. However the proposed coating method in this paper is to form only a tension coating layer on the both surfaces of the sheets. Iron losses with the tension coating were reduced by 8% under the condition of 1.7 T and 60 Hz. Consequently the proposed tension coating is applicable to $80{\mu}m$-thick 3% Si-Fe steel sheets.

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LCD 반사필름의 접합 와인딩 공정을 위한 장력 제어 (Tension Control for Coating Winding Process of LCD Reflective Film)

  • 황정호;노지훈;박기홍
    • 한국정밀공학회지
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    • 제24권7호
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    • pp.49-59
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    • 2007
  • The demand for the metal coil coated with reflective film is rapidly increasing with the increasing demand of notebook PCs and LCD monitors. During the coating process, it is very important to regulate tension of the coil metal since fluctuation of the tension can significantly degrade quality of the product. In this study, a tension controller has been developed for winding process of LCD reflective film coating. The controller has been tested on the existing coating facilities, and the results are to be given in this paper.

계면활성제 첨가가 커튼 코팅용 도공액의 물성과 커튼 안정성에 미치는 영향 (Effect of surfactant addition on curtain coating color properties and curtain stability)

  • 오규덕;김채훈;윤혜정;이학래
    • 펄프종이기술
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    • 제43권5호
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    • pp.49-54
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    • 2011
  • Curtain coating has been considered as the best coating technology because it is a coating technology that forms contour coating layer with better coverage. To increase the curtain stability surfactants are being used. In this study, the effect of a surfactant on the stability of curtain coating colors was examined by evaluating dynamic surface tension with a bubble surface tensiometer. Di-2-ethylhexyl sodium sulfosuccinate was used as a surfactant since it showed low dynamic surface tension at low surface age. And we evaluated the influence of surfactant on coating color properties including surface tension, viscosity and curtain stability. The surface tension of coating color was decreased when surfactant addition was increased up to 0.5 pph, but it was leveled off at 0.3 pph of surfactant addition. With the increase of surfactant addition rate, viscosity of coating color were increased. Micelles formed by surfactant contributed to the increase of the viscosity. Curtain stability was improved with the addition of surfactant until it reached up to 0.5 pph. Excessive addition of surfactant (> 0.5 pph) didn't improve curtain stability. This was attributed to Marangoni effect(self-healing) and decreasing of curtain thickness.

Slit-Coater내의 Photo Resist의 코팅 특성 (Coating Characteristics of Photo Resist in a Slit-Coater)

  • 김장우;정진도;김성근
    • 반도체디스플레이기술학회지
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    • 제3권3호
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    • pp.41-44
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    • 2004
  • The aim of this study is the confirmation of the coating uniformity affected by the surface tension and wall attachment angle in a slit-coater model. In this work, we use the commercial code (Fluent) to solve the two-phase flow formed with air and photo resist numerically. The results show that the surface tension is the most important factor to determine the coating efficiency in the view of coating uniformity, and the coating uniformity is 2% for our slit-coater model and conditions. To improve the coating uniformity, it is in need of minimization of the sidewall effect of slit-coater.

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마이크로 그라비어 코터를 이용한 박막 형성 기술 (Technology of thin Film Formation by Using the Micro Gravure Coater)

  • 김동수;김정수;배성우
    • 한국정밀공학회지
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    • 제30권6호
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    • pp.596-600
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    • 2013
  • We report here on the processing and manufacturing of thin film for printed electronics by micro-gravure coating system. The micro-gravure coating systems are consisted of various modules such as web and system tension controller, micro-gravure coating units, dispenser and hybrid dry units (UV, NIR, Hot air). Especially, for the optimization of system, the number of idle roller was minimized and tension isolating infeeder was included. Also, we applied four patterns circle, 45 degree, square and 35 degree for the optimizing coating thickness. The micro-gravure coating system which applied various patterns to enable continuous coating process and fast coating time compare with conventional batch coating system. In this paper, introduce of micro-gravure coating system and testing results of coating thickness (20~700nm), coating time (1~2sec) and surface roughness (3~12nm) by using micro-gravure coating system.

표면장력과 열팽창계수 불일치가 단일벽 탄소나노튜브 필름의 전도성에 미치는 영향 연구 (Effect of the top coating surface tension and thermal expansion matching on the electrical properties of single-walled carbon nanotube network films)

  • 김준석;한중탁;;정희진;정승열;이건웅
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 춘계학술대회 논문집
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    • pp.42-42
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    • 2010
  • We have characterized the previously undescribed parameters for engineering the electrical properties of single-walled carbon nanotube (SWCNT) films for technological applications. The surface tension of the top coating passivation material and matching coefficients of thermal expansion for the substrate and carbon nanotube network are two crucial parameters for the fabrication of reliable and highly conductive single-walled carbon nanotube network thin films.

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표면장력과 열팽창계수 불일치가 단일벽 탄소나노튜브 필름의 전도성에 미치는 영향 연구 (Effect of the top coating surface tension and thermal expansion matching on the electrical properties of single-walled carbon nanotube network films)

  • 김준석;한중탁;정희진;정승열;이건웅
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.278-278
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    • 2010
  • We have characterized the previously undescribed parameters for engineering the electrical properties of single-walled carbon nanotube (SWCNT) films for technological applications. The surface tension of the top coating passivation material and matching coefficients of thermal expansion for the substrate and carbon nanotube network are two crucial parameters for the fabrication of reliable and highly conductive single-walled carbon nanotube network thin films.

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도공층 조성 및 구조의 잉크흡수성에 대한 영향 (The influences of coating components and structures on ink absorbency)

  • 곽상효;김진현
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 1999년도 춘계학술발표논문집
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    • pp.7-16
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    • 1999
  • The aim of this research was to evaluate the influences of coating components and structures on ink absorbency. The ink absorbency was measured as porosity, K&N ink absorption, gloss and ink set-off. In order to obtain the relationship between the coating structure and the ink absorbency, the binder level was adjusted and two types of pigments were examined. One of the pigments was known to make the porous coating structure and the other one had strong ink affinity. The effects of coating components were studied by applying six different types of latex and various additives . In this research, CLC(cylindrical laboratory coater) and Prufbau printability tester were used. It was found that the decreasing latex dosage and introducing porous pigment were effective solutions to increase ink absorbency. However, the ink absorbency could not be improved by applying the fine pigment even though it had strong ink affinity. Among the characters of the latex, particle size and surface tension were found to have the strong effect on ink absorbency. The ink absorbency increased with large particle size and low surface tension latex. The additives were varied and it was found that applying to the top coating was effective.

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PVA와 CMC 첨가가 커튼 코팅용 GCC 도공액의 유변 특성 및 커튼 안정성에 미치는 영향 (Effects of PVA and CMC addition on Rheological Characteristics and Curtain Stability of GCC Based Curtain Coating Colors)

  • 최은희;김채훈;이학래
    • 펄프종이기술
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    • 제42권5호
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    • pp.74-82
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    • 2010
  • Curtain stability without curtain contraction is critical for a successful operation in curtain coating, and this can be influenced by the change in particle dynamics and rheological properties of coating colors. In this study, polyvinyl alcohol (PVA) and carboxymethyl cellulose (CMC) were added to control the rheology of GCC based curtain coating colors. Surface tension was increased slightly with increasing content of cobinder. Shear-thinning of viscosity was more pronounced for the CMC containing GCC coating colors. Complex modulus decreased when small amount of PVA was used as a cobinder, but it increased in other coating colors. Extensional viscosity was increased with increasing of the cobinder content, but CMC was more effective. Results indicate that pigment interaction with PVA is different from that with CMC. Dispersibility of coating colors was improved due to steric stabilization when small amounts of PVA was used, but flocculation occurred by bridging when the amount of PVA was increased. Dispersibility of coating colors was improved when small amount of CMC was added, while flocculation was observed by depletion effect when the concentration of CMC was increased in coating colors. Addition of cobinders at proper levels gave positive effects both in rheological properties and curtain stability. On the other hand, excessive amount of cobinders caused particle flocculation and this resulted in rheological and curtain stablity problems.

박판 강재의 고속 심 용접성에 미치는 Sn 도금의 영향 (Effect of Tin Coating on the High Speed Seam Weldability of Thn Gage Sheet Steels)

  • 김기철;이목영
    • Journal of Welding and Joining
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    • 제16권5호
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    • pp.86-92
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    • 1998
  • High speed wire seam weldability of tin coated thin gage sheet steels was investigated. Thickness and coating weight ranges of the test materials were 0.21~0.35mm and 1.1/1.1~2.8/11.2g/$m^2$, respectively. Test results indicated that the surface roughness value, Rz decreased as increasing the coating weight. The Rz was thought to be one of the important factors to influence the optimum welding condition range, $\triangle$Q. The $\triangle$Q showed close relationship with welding conditions such as welding pressure and travel speed. Higher welding pressure widened the $\triangle$Q while higher travel speed reduced the $\triangle$Q value. Results also demonstrated that tin coating weight should be optimized based on the weldability or the serviceability after welding. At th HAZ of sheet materials with thinner coating layer, tin depleted zone was produced since molten film of the coating material on the base metal agglomerated by the surface tension, which could result in reducing the corrosion resistance of the HAZ in the service environment.

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