• Title/Summary/Keyword: Temperature crack

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Determination of Preheating Temperature for Box Girder Welding (강교용 박스거더의 용접예열 온도 선정에 관한 연구)

  • Cho, Jae-Hun;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.7 no.1
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    • pp.49-55
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    • 2011
  • This study analyzed causes and status of cracks to suggest preventives for welding cracks generated on fillet welding zone of atmosphere corrosion resisting steel box girder. Penetrant testing, a sort of non-destructive testing, was conducted for inspection of crack status on welding zone. As a result of test, welding cracks were found on the point of start, center and end to fillet welding zone of 32 mm-thickness. The result of carbon equivalent composition of materials was 0.452%. According to welding specification, to preheat prevent welding crack, preheat temperature of $100{\sim}200^{\circ}C$ should be kept before welding execution. It was failed to keep preheat temperature because it had been executed on winter season and the structure of box girder had wide heat transfer area. As a result of examination of time varying preheating temperature of 32mm-thickness material, it was understood that preheat temperature of above $230^{\circ}C$ on both 130mm-long sides of welded joint can prevent welding crack.

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Growth Characteristics and Life Prediction of Single Surface Fatigue Crack with the Variation of crack Configuration Ratios (균열 형상비 변화에 따른 단일표면파로균열의 성장특성과 수명예측)

  • 서창민;서덕영;정정수
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.173-181
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    • 1993
  • This work has been investigated the ralationship between single surface crack length and crack depth have influence on the fatigue life. The simulation based on experimental results of 2.25 Cr-1Mo steel at various crack configuration ratios has enabled successful prediction of fatigue life at room temperature. The effect of crack depth should be considered for predicting fatigue crack growth rates as well as that of surface crack length. It is also shwn that the crack growth mechanisms are in good agreement with expreimental data according to the interaction of crack length and crack depth.

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Evaluation for Fracture Toughness with Considering the Thermal Energy (열에너지를 고려한 파괴인성치 고찰)

  • Park, Jae-Sil;Kim, Jeong-Pyo;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.9-15
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    • 2001
  • In the case of a crack propagation, a portion of the work of inelastic deformation near the crack tip is dissipated as heat. In order to understand the thermal effect on fracture toughness, tensile test was carried out using thermocouples to monitor the variation of temperature with SA516 Gr70. The experimental results show that the temperature of specimen was increased $3.6^{\circ}C$ at static load condition. And the thermal effect was investigated connected with the steady-state stress in the vicinity of a crack propagation in the elastic-plastic C-T specimen theoretically. And fracture toughness, the energy to make crack surfaces, presented correctively. The fracture toughness with considering heat at the blunting of the crack tip ws lower about 19.3% than that of ignoring heat. So, it is resonable to apply the fracture toughness with considering thermal energy and it would be good explanation for constraint effect depending on the configuration in the presence of excessive plasticity.

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A Study of the Effect of Stress Waveform on the Behavior of High Temp. Fatigue Crack Propagation Using J Parameters (J파라미터를 이용한 고온피로균열전파 거동에 미치는 응력파형 영향의 연구)

  • Hur, Chung-Weon;Park, Won-Jo
    • Journal of the Korean Society of Safety
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    • v.15 no.2
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    • pp.8-12
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    • 2000
  • The fatigue crack propagation tests were performed in triangular and holding-time stress waveforms at $650^{\circ}C$. The behavior of fatigue crack propagation was investigated according to waveform. The analysis of high temperature fatigue crack propagation by the stress intensity factor range ${\Delta}K$, elastic fracture mechanics parameter, was not available. The behaviors of high temperature fatigue crack propagation by the J-integral(${\Delta}J_f$, J' and ${\Delta}J_c$), elasto-plastic fracture mechanics parameter, were investigated in a number of stress waveforms. The fast-fast waveform exhibited cycle-dependent(fatigue type), the slow-fast and the hold time with 500sec waveforms appear to be time-dependent(creep type) and the fast-slow and the hold time with 5, 25sec waveforms exhibited conbined behavior of both types(fatigue-creep conbined type).

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A study on the Shrinkage Properties of precast concrete using Calcium hardening accelerator (칼슘계 경화촉진제를 사용한 프리캐스트 콘크리트의 수축특성에 관한 연구)

  • Min, Tae-Beom;Jo, In-Seong;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.44-45
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    • 2014
  • On this study, initial crack index was evaluated by performing FEM analysis to crack propagation from hydration heat for development of precast concrete. On the result, as increased the usage of hardening accelerator, initial compressive strength were improved and setting time also was shortened. Additionally, central temperature of concrete was increased, the reaching time for the highest temperature could be shortened. By the result to assess crack index, there was no problem about crack despite of growth of initial high hydration heating. This result guessed because of small size element when analyzed trough FEM, realization for mass concrete's crack index should be performed.

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Fatigue Crack Propagation of Super Duplex Stainless Steel and Time-Frequency Analysis of Acoustic Emission (수퍼 2상 스테인리스강의 피로균열 진전특성과 음향방출신호의 시간-주파수 해석)

  • Lee, Sang-Kee;Do, Jae-Yoon;Nam, Ki-Woo;Kang, Chang-Yong
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.73-78
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    • 2000
  • On this study, the fatigue crack propagation of super duplex stainless steel is investigated in conditions of various volume fraction of austenite phase by changing heat treatment temperature. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis methods. As the temperature of heat treatment increased, volume fraction of austenite decreased and coarse grain was obtained. The specimen heat treated at $1200^{\circ}C$ had longer fatigue life and slower rate of crack growth. As a result of time-frequency analyze of acoustic emission signals during fatigue test, main frequency was $200{\sim}300kHz$ having no correlation with heat treatment and crack length, and 500kHz was obtained by dimple and separate of inclusion

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Evaluation for Fracture Toughness with Considering the Thermal Energy (열에너지를 고려한 파괴인성치 고찰)

  • 김정표;임창현;석창성
    • Journal of the Korean Society of Safety
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    • v.16 no.2
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    • pp.1-6
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    • 2001
  • In the case of a crack propagation a portion of the work of inelastic deformation near the crack tip is dissipated as heat. In order to understand the thermal effect on fracture toughness, tensile tests were carried out using thermocouples to monitor the variation of temperature. The experimental results show that the temperature of specimen was increased $5.4^{\circ}C$ at static load condition. And the thermal effect is investigated connected with the steady-state stress in the vicinity of a crack propagation in the elastic-plastic C-T specimen theoretically. And fracture toughness, the energy to make crack surfaces, presented correctively. The fracture toughness with considering heat at the blunting of the crack tip is lower about 16.9% than that of ignoring heat. So, it is resonable to apply the fracture toughness with considering thermal energy and it would be good explanation for constraint effect depending on the configuration in the presence of excessive plasticity.

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Deformation and Failure Behavior during Thermo-Mechanical Fatigue of a Nickel-Based Single Crystal Superalloy (열기계적 피로에 따른 단결정 니켈기 초내열합금의 변형 및 파괴거동)

  • Kang, Jeong Gu;Hong, Hyun Uk;Choi, Baig Gyu;Kim, In Soo;Kang, Nam Hyun;Jo, Chang Yong
    • Korean Journal of Metals and Materials
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    • v.49 no.2
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    • pp.112-120
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    • 2011
  • The out-of-phase thermo-mechanical fatigue (OP TMF) in a <001> oriented single crystal nickel-based superalloy CMSX-4 has been studied. OP TMF life was less than a half of low cycle fatigue(LCF) life in spite of a small hysteresis loop area of OP TMF compared to that of LCF. The failure was caused by the initiation of a crack at the oxide-layered surface followed by its planar growth along the <100> ${\gamma}$ channel in both LCF and OP TMF. However, deformation twins appeared near the major crack of OP TMF. The multiple groups of parallel twin plates on {111} planes provided a preferential path for crack propagation, which caused a significant decrease in OP TMF life. Additionally, the analysis on the surface crack morphology revealed that the tensile strain at the minimum temperature of OP TMF was found to accelerate the crack propagation.

A Fracture Mechanics Approach on Delamination and Package Crack in Electronic Packaging(l) -Delamination- (반도체패키지에서의 층간박리 및 패키지균열에 대한 파괴역학적 연구 (1) -층간박리-)

  • 박상선;반용운;엄윤용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.2139-2157
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    • 1994
  • In order to understand the delamination between leadframe and epoxy molding compound in an electronic packaging of surface mounting type, the stress intensity factor, T-stress and J-integral in fracture mechanics are obtained. The effects of geometry, material properties and molding process temperature on the delamination are investigated taking into account the temperature dependence of the material properties, which simulates as more realistic condition. As the crack length increases the J-integral increases, which suggest that the crack propagates if it starts growing from the small size. The effects of the material properties and molding process temperature on stress intensity factor, T-stress is and J-integral are less significant than the chip size for the practical cases considered here. The T-stress is negative in all eases, which is in agreement with observation that interfacial crack is not kinked until the crack approaches the edge of the leadframe.