• Title/Summary/Keyword: System Engineering Tools

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Automotive Engineering Educational System Development Using Augmented Reality (증강 현실을 이용한 자동차 공학 교육 시스템 개발)

  • Farkhatdinov, Ildar;Kim, Dae-Won;Ryu, Jee-Hwan
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.1 no.1
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    • pp.51-54
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    • 2009
  • In or automotive engineering education is introduced. Main objective of the system is teaching disassemble/assemble procedure of automatic transmission of a vehicle to students, who study automotive engineering. System includes vehicle transmission, set of tools and mechanical facilities, two video cameras, computer with developed software, HMD glasses and two LCD screens. Developed software gives instructions on assembling and disassembling processes of real vehicle transmission with the help of augmenting virtual reality objects on the video stream. Overlaying of 3D instructions on the technological workspace can be used as an interactive educational material. In disassembling process, mechanical parts which should be disassembled are augmented on video stream from video cameras. Same is done for assembling process. Animation and other visual effects are applied for better indication of the current assembling/disassembling instruction. During learning and training, student can see what parts of vehicle transmission and in which order should be assembled or disassembled. Required tools and technological operations are displayed to a student with the help of augmented reality, as well. As a result, the system guides a student step-by-step through an assembly/disassembly sequence. During educational process a student has an opportunity to return back to any previous instruction if it is necessary. Developed augmented reality system makes educational process more interesting and intuitive. Using of augmented reality system for engineering education in automotive technology makes learning process easier and financially more effective.

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A Study on the Development and Performance Evaluation of an ATC Test Bench (ATC Test Bench 개발 및 성능평가에 관한 연구)

  • Kim, Jae-Hyun;Choi, Jun-Young;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.489-493
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    • 2012
  • Automatic tool changers(ATCs) store tools used in a machining center to its magazine and changes the tools automatically. Tools of machine centers are changed and then precisely equipped to spindle system by the ATC. Therefore, the stability and reliability of the ATC is very important. But, there is lack of development and evaluation on basic performance and vibration of the ATCs. So, in this study, a BT40 ATC test bench was developed to verify stability and reliability of BT40 ATCs.

Set-Based Multi-objective Design Optimization at the Early Phase of Design (The Second Report) : Application to Automotive Side-Door Impact Beams (초기 설계단계에서의 셋 베이스 다목적 설계 최적화(제2보) : 자동차 사이드 도어 임팩트 빔에의 적용)

  • Nahm, Yoon-Eui
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.3
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    • pp.8-15
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    • 2011
  • The computer-based simulation tools are currently used overwhelmingly to simulate the performance of automotive designs. Then, the search for an optimal solution that satisfies a number of performance requirements usually involves numerous iterations among several simulation tools. Therefore, meta-modeling techniques are becoming widely used to build approximations of computationally expensive computer analysis tools. The set-based approach proposed in the first report of a four-part paper has been a test bed for the innovation of vehicle structure design process in the Structural Design and Fabrication Committee of JSAE(Society of Automotive Engineers of Japan). In the second report, the proposed design approach is illustrated with a side-door impact beam design example using meta-modeling techniques.

Efficient Management of FA-50 Development Requirements Through Traceability Implementation (FA-50 개발요구도의 효율적 관리를 위한 추적성 구현)

  • Kim, Do Hyun;Kim, Seong Jun;Ahn, Sang Seok;Lee, Kang Hoon;Jang, Min Young
    • Journal of the Korean Society of Systems Engineering
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    • v.6 no.2
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    • pp.7-14
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    • 2010
  • Systematic and efficient Management of Development requirements will lead to success of project such as aircraft system development consisting of complex subsystem. For such reason, Requirements management tools have been used in most of project. In the case of FA-50 development project, requirements management tools have been used for systematic and efficient management of FA-50 Requirements. Especially FA-50 system was designed on the basis of the TA-50 configuration. Therefore, it needs traceability of requirements about functions, which have been already developed and will be newly developed. This paper was described about the implementation method of FA-50 development requirements traceability management.

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Design Approaches and Strategies for Energy Saving of 5-Axis Multi-Functional Machine Tools (5축 복합가공기의 에너지 저감을 위한 기술 및 적용 방안)

  • Kim, James;Kim, Kyung-Dong;Lee, Chan-Hong;Nam, Sung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.467-473
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    • 2013
  • Diverse approaches for reducing the total energy consumption of machine tools have been introduced and developed, to cope with rapid increase of total energy costs in world-wide manufacturing industries. To realize the improvement of the energy efficiency, systematic and integrated strategies must be considered, including energy-saving design, optimized control operation and concrete evaluation of the energy efficiency. This paper proposes key enabling technologies required to improve the energy efficiency of 5-axis multi-functional machining tools, considering both of system design and operation in the real production environments. Related standardized procedures of the energy efficiency evaluation is also represented.

Spindle Design Technology for High Speed Machine Tools

  • Lee, Chan-Hong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.109-115
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    • 2000
  • The spindle unit is core parts in high precision machine tools. Diverse static, dynamic and thermal charateristics of spindle unit are needed for special purpose of machine tools. Compromise between those charateristics will be done in concept design phase. High static stiffness at spindle nose may be very important performance for heavy cutting work. High dynamic stiffness is also useful to high precision and high speed machine tools. Improvement of thermal charateristics in spindle lead to high reliability of positioning accuracy. For high speed spindle structure, the design parameter such as, bearing span, diameter, bearing type and arrangement, preload, cooling and lubrication method should be in harmony.

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Study on Modeling and Experiment of Optical Three Axis Tool-Origin Sensor for Applications of Micro Machine-Tools (초소형 공작기계 적용을 고려한 광학식 3 축 공구원점 센서 모델링 및 실험에 관한 연구)

  • Shin, Woo-Cheol;Lee, Hyeon-Hwa;Ro, Seung-Kook;Park, Jong-Kweon;Noh, Myoung-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.6
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    • pp.68-73
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    • 2009
  • One of the traditional optical methods to monitor a tool is a CCD sensor-based vision system which captures an aspect of the tool in real time. In the case using the CCD sensor, specific lens-modules are necessary to monitor the tool with higher resolution than its pixel size, and a microprocessor is required to attain desired data from captured images. Thus theses additional devices make the entire measurement system complex. Another method is to use a pair of an optical source and a detector per measuring axis. Since the method is based on the intensity modulation, the structure of the measurement system is simper than the CCD sensor-based vision system. However, in the case measuring the three dimensional position of the tool, it is difficult to apply to micro machine-tools because there may not be space to integrate three pairs of an optical source and a detector. In this paper, in order to develop a tool-origin measurement system which is employed in micro machine-tools, the improved method to measure a tool origin in x, y and z axes is introduced. The method is based on the intensity modulation and employs one pair of an optical source radiating divergent beams and a quadrant photodiode to detect a three dimensional position of the tool. This paper presents the measurement models of the proposed tool-origin sensor. The models were verified experimentally The verification results show that the proposed method is possible and the induced models are available for design.

Computational Modeling of Mount Joint Part of Machine Tools (공작기계 마운트 결합부의 전산 모델링)

  • Ha, Tae-Ho;Lee, Jae-Hak;Lee, Chan-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.10
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    • pp.1056-1061
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    • 2012
  • FEM analysis is essential to shorten the development time and reduce the cost for developing high-performance machine tools. Mount joint parts play important role to ensure static and dynamic stability of machine tools. This paper suggests a computational modeling of mount joint part of machine tools. MATRIX27 element of ANSYS is adopted to model mount joint parts. MATRIX27 allows the definition of stiffness and damping matrices in matrix form. The matrix is assumed to relate two nodes, each with six degrees of freedom per node. Stiffness and damping values of commercial mount products are measured to build a database for FEM analysis. Jack mounts with rubber pad are exemplified in this paper. The database extracted from the experiments is also used to estimate of stiffness and damping of untested mounts. FEM analysis of machine tools system with the suggested mount computational model is performed. Static and dynamic results prove the feasibility of the suggested mount model.

AUTOMATION AND ROBOT APPLICATION IN AGRICULTURAL PRODUCTIONS AND BIO-INDUSTRIES

  • Sevila, Francis
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.142-159
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    • 1996
  • Engineering of automated tools for the agro-food industries and the rural world activities have to pick up two challenges : to answer the immediate important problems related to the situation of these industries, and to imaging the tools that their professional will need next century. Creating or modifying automated tools in the next few will be made taking into account parameters either technical (environmental protection, health and safety), or social and economical (investment , employment). There will be a strong interaction with disciplines like ecology, medicine, ergonomy, psycho-sociology , etc. , The partners for such a research, tools manufactures and users, should have an early involvement in its content, in order to find rapidly the solution to the drastic problems they are meeting. On a longer term , during the next 20 years , there will be an important evolution of the rural space management and of the food processes. This will imply the emergence of new types of activities and know-how's , with lines of automated tools to be invented and developed , like : micro-system for organic localized tasks -mobile and adaptive equipments highly autonomous for natural space actions - device for perception , decision and control reproducing automatically the expert behaviors of human operators. Design of such automated tools need to overcome technological difficulties like the automation of the expert-decision process, or the management of complex design.

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Building Custom Development Environment for Improving the Utilization Efficiency of Embedded Software Development Tools (임베디드 소프트웨어 개발 도구의 활용 편의 향상을 위한 맞춤형 개발 환경 구축)

  • Kim, Jeong-Si;Lim, ChaeDeok
    • IEMEK Journal of Embedded Systems and Applications
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    • v.6 no.3
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    • pp.183-189
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    • 2011
  • For the rapid development of embedded software, a variety of development tools have been developed. But, the embedded software developers do not use the available tools fluently and do not improve software productivity as expect because there are short of supporting utilization convenience of development tools. In this paper, we suggest a tool of building custom development environment for improving the utilization convenience of embedded software development tools. The custom development environment helps developers to rapid selection and access of appropriate tools required to develop the embedded software on the specific embedded system. In addition, it enables developers to handle the outputs from development tools associatively. Moreover it is very flexible in extension and integration because it's implementation based on Eclipse technology. We also perform the evaluation of our tool and successfully validate the utilization convenience of embedded development tools. Therefore, we expect that this tool enables developers to use the embedded development tools efficiently, and then it help improving embedded software productivity.