• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.457-460
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• 2012

Design and fabrication of a sub-scale thrust chamber for verification of 7 tonf-class thrust chamber injectors were described in this paper. The 7 tonf-class thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene. The coaxial swirl injectors with different pressure drop and recess number were designed for 7 tonf full-scale thrust chamber. By applying the designed injectors to the sub-scale thrust chamber before applying them to the full-scale thrust chamber, the injector performance and functioning were verified. The sub-scale thrust chamber consists of 19 injectors, has chamber pressure of 70 bar, total propellant mass flow rate of 4.3 kg/s, mixture ratio(O/F) of 2.45.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.29 no.2 s.233
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• pp.180-188
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• 2005

It is well known that a lean burn engine caused by stratified mixture formation has many kinds of advantages to combustion characteristics, such as higher thermal efficiency and lower CO, NOx levels than conventional homogeneous mixture combustion. Although this combustion can achieve low fuel consumption technology, it produces much unburned hydrocarbon and soot because of heterogeneous equivalence ratio in the combustion chamber. Therefore, the stratified mixture formation technology is very important to obtain the stable lean combustion. In this paper, fundamental studies for stratified combustion were carried out using a constant volume combustion chamber. The local effect of mixture formation according to control air-fuel distribution in the chamber was examined experimentally. In addition, the effect of turbulence on stratified charge combustion process was observed by schlieren photography. From this study, we found that the flame propagation speed increase with swirl flow and the swirl promotes the formation of fuel and air mixture.

• Journal of Applied Reliability
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• v.14 no.1
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• pp.59-70
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• 2014

The requirements of reliability verification for new products and technology are increasing more and more in accordance with the trend of climate change prevention and GHG reduction technology, functional skills. SCA(Swirl Control Actuator) is the important part of a car intake manifold system. This device generates swirl that is mixing the fuel and air into the engine combustion chamber. This is to improve output for engine and reduce the emission for exhaust. In this article reliability assessment criteria for swirl control actuator for automobiles are established in terms of basic HALT and life time test.

• Journal of ILASS-Korea
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• v.4 no.4
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• pp.24-29
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• 1999

In the pressure swirl atomizer, the liquid is injected through tangential passages into a swirl chamber, from which it emerges with both tangential and axial velocity components to form a thin conical sheet at the nozzle exit. This sheet rapidly attenuates, finally disintegrating into ligaments and then drops. The purpose of this study is to measure the spray characteristics according to variation of viscosity of the spray produced by the pressure swirl atomizer. The nozzle tested here were especially designed for this investigation. The discharge coefficient is determined by measuring the volume flow rate with a flow meter and the cone angle of the liquid sheets issuing from the nozzle is obtained from series of photographs of the sheet for various liquid viscosity and injection pressure. And mean drop size is measured by image processing method. It is found that the geometrical characteristics of the nozzle and the variation of viscosity were the influential parameters to determine the spray characteristics such as the cone angle, discharge coefficients and SMD.

• Transactions of the Korean Society of Automotive Engineers
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• v.3 no.1
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• pp.54-64
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• 1995

The effects of swirl on early flame development and late combustion characteristic were investigated using a high speed single-shot visualized 51 engine. LDV measurements were performed to get better understanding of the flow field in this combustion chamber. Spark plugs were located at half radius (R/2) and central location of bore. High speed schlieren photographs at 20,000 frames/sec were taken to visualize the detailed formation and development of the flame kernel with cylinder pressure measurements. This study showed that high swirl gave favorable effects on combustion-related performances in terms of the maximum cylinder pressure and flame growth rate regardless of spark position. However, at R/2 ignition the low swirl shown desirable effects at low engine speed gave worse performances as engine speed increased than without swirl. There were distinct signs of slow-down in flame growth during the period when the flame front expanded from 2.5mm in radius until it reached 5.0mm apparently due to the presence of ground electrode. There seemed to be heat transfer effect on the flame expansion speed which was evidenced in high swirl case by the slowdown of the late flame front presumably caused by relatively large heat loss from burned gas to wall compared with low- or no-swirl cases.

• Journal of Biosystems Engineering
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• v.31 no.3 s.116
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• pp.153-160
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• 2006

This study was performed to evaluate some geometrical characteristics of disc type swirl nozzles and to develop nozzles having improved spraying performance for knapsack sprayers. Considered geometrical characteristics of the nozzles were disc thickness, orifice diameter, swirl chamber diameter and shape of the swirl chamber (nozzle chamber). 3 types of nozzle cores were compared. Main results of this study were as follows. 1. Spraying angle (A) was increased with decreasing disc thickness (x), and with increasing orifice diameter (y) or spraying pressure (z). The equation was as a follow. $$A=3.95\frac{1}{x}+73.50\sqrt{y}+18.97\sqrt{z}-60.16$$ 2. Spraying flow rate (F) was increased with decreasing disc thickness (x), and with increasing orifice diameter (y) or spraying pressure (z). The equation was as a follow. $$F=-89.95x+611.09y+620.49\sqrt{z}-868.20$$ 3. Mean spraying droplet size (V) was decreased with decreasing disc thickness (x), with increasing orifice diameter (y) in low spraying pressure, with decreasing orifice diameter (y) in high spraying pressure, and with increasing spraying pressure (z). $$V=148.77x^4-746.85x^3+1311.76x^2-917.31x$$ 4. The spray pattern was compared using CV values. The CV value of the nozzle core type 1 was 26.7% in spraying pressure $3\;kgf/cm^2$, the CV value of the core type 2 was 23.6% in spraying pressure $2\;kgf/cm^2$, the CV value of the core type 3 was 20.6% in spraying pressure $1\;kgf/cm^2$. 5. Minimum spraying pressure was improved from $1.5\;kgf/cm^2\;to\;1.0\;kgf/cm^2$ by changes of nozzle core shape.

• Journal of the Korean Society of Propulsion Engineers
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• v.7 no.2
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• pp.23-35
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• 2003

"Backhole" is a new geometric parameter and is defined as an extra empty volume which is located behind the tangential entries at the rear part of the vortex chamber in the swirl injector. Backhole makes a difference to the spray characteristics of swirl injectors such as the spray angle, SMD, the mixing characteristics and so on. To find its characteristics, experiments are conducted by using a stroboscopic photography, a PDPA apparatus and a mechanical patternator. With the backhole, the mass flow rate of the swirl injector is increased and the center region of the injected flow has more large volume than that of without the backhole. Also the cone angle can be controlled by the backhole, so that the mixing efficiencies of swirl injectors are changed. Based on cold-flow tests, the swirl injector with the backhole may improve its performance.rformance.

• Journal of the Korean Society of Propulsion Engineers
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• v.25 no.5
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• pp.10-17
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• 2021

In this study, cold-flow test of simulant gel is conducted using a pressure swirl injector to identify spray characteristics according to gellant weight percent. Experiment results show the aircore is developed locally at the nozzle and expanded to the entire swirl chamber as the supply pressure increases. The aircore formation of simulant gel showed no significant difference compared to Newtonian fluid. The spray pattern was classified into four distinct shapes where relationship between the breakup regimes and dimensionless numbers were investigated. In the future, additional study is necessary to understand the aircore formation mechanism, stability and spray characteristics at different configuration of the swirl chamber shape.

• Journal of the Korea Institute of Military Science and Technology
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• v.6 no.4
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• pp.113-123
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• 2003

Both numerical analysis and experiment of cold and hot tests were performed to obtain basic design data for the swirl coaxial type Injector and to predict the combustion performance. Mass distribution, mixing distribution, mixing efficiency, characteristic velocity efficiency were measured by the cold tests and numerical analysis using the commercial thermo-hydraulic program. Test and analysis variables were recess, pressure drop, velocity ratio, mixing spray, mixture ratio. Hot tests were performed for the Uni-element injector to compare the performance with the cold test results, and, hot tests for Multi-element injector were performed to compare the performance with Uni-element injector. Designed thrust of the Uni-element injector liquid rocket was 35kgf at sea level and combustion chamber pressure, 20bar. Kerosene and Lox were used as a propellant.

• Proceedings of the KSME Conference
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• 2002.08a
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• pp.287-290
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• 2002

'Backhole' is an extra empty volume where is located behind the tangential entries at the rear par of the vortex chamber in the swirl coaxial injector. With the backhole, there are three major hydraulic characteristics. First, mass flow rate is increased about $15{\%}$ compared with the case without the backhole. Second, with the backhole, the center region of the injected flow has more large volume than that of without the backhole. The last, some range of the cone angle can be controlled by the backhole Experiments are conducted by using a PDPA apparatus, a mechanical patternator, stroboscopic photography and etc. With the backhole, based on cold-flow tests, the model swirl injector has some Improvement in its performance.