• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.9
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• pp.20-27
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• 2021

The effective surface of lens was studied for injection molding process and to enable mass production of f-theta lens, which is the primary component of laser printers and laser scanning systems. Injection molding is an optimal method if f-theta lens is frequently used for the mass production of plastic lenses as an aspherical lens that requires ultra-precision. A uniform injection molding system should be maintained to produce high quality lenses. Additionally, to maintain these injection molding systems, various factors such as pressure, speed, temperature, mold and cooling should be considered. However, a lens with the optical characteristics of an f-theta lens can be obtained. The effects of melting and cooling of plastic resin on the effective surface of f-theta lenses and the numerous factors that affect the injection molding process were studied.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.3
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• pp.645-652
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• 1994

The leading edge of a turbine blade was simulated as a circular cylindrical surface. The effect of free-stream turbulence on the mass transfer upstream of the injectionhole has been investigated experimentally. The effects of injection location, blowing ratio on the Sherwood number distribution were examined as well. The mass transfer coefficients were measured by a naphthalene sublimation technique. The free-stream Reynolds number based on the cylinder diameter is 53,000. Other conditions investigated are: free-stream turbulence intensities of 3.9% and 8.0%, injection locations of $40^{\circ}$, $50^{\circ}$, and $60^{\circ}$ from the front stagnation point of the cylinder, and blowing ratios of 0.5 and 1.0. The role of the horseshoe vortex formed upstream edge of the injected jet is dicussed in detail. When the blowing ratio is unity, and the coolant jet is injected at $40^{\circ}$, the mass transfer upstream of the jet is not affected by the coolant jet at all. On the other hand, when the injection hole is located beyond $50^{\circ}$, the mass transfer upstream edge of the injection hole suddenly increases due to the formation of the horseshoe vortex, but it dereases as the free-stream turbulence intensity increases because the strength of the horseshoe vortex structure becomes weakened. The role of the horseshoe vortex is clearly evidenced by placing a rigid rod at the injection hole instead of issuing the jet. In the case of the rigid rod, the spanwise Sherwood number upstream of the injection hole is much larger due to the intense influence of the horseshoe vortex.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.3
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• pp.232-241
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• 2011

The hybrid rocket shows interesting characteristics of complicated mixing layer developed by the interaction between turbulent oxidizer flow and injected surface mass flow from fuel vaporization. In this study, the compressible LES was conducted to explore the physical phenomena of surface oscillatory flow induced by the flow interferences in a duct domain. From the numerical results, the wall injection generates the stronger streamwise vorticites and the negative components of axial velocity accompanied with the azimuthal vorticity near the surface. And the vortex shedding with a certain time scale was found to be developed by hydrodynamic instability in the mixing layer. The pressure fluctuations in this calculation exhibit a peculiar peak at a specific angular frequency($\omega$=8.8) representing intrinsic oscillation due to the injection.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.25 no.3
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• pp.224-229
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• 2016

Recently, polymeric micro-fluidic biochips with numerous micro patterns on the surface were fabricated by injection molding for realizing low-cost mass production of devices. To evaluate the effects of process parameters on large-scale micro-structure replication, a $50{\times}50mm^2$ tool insert with surface structures having a patterns of trapezoidal shapes (height: $30{\mu}m$) was employed. During injection molding, PMMA was used; packing phase parameters and mold temperature were investigated. The replicated surface textures were quantitatively characterized by confocal laser microscopy with 10-nm resolution. The degree of replication at low mold temperatures was found to be higher than that at high mold temperature at the beginning of the packing stage. Thereafter, the degree of replication increased to a greater extent at higher mold temperatures; application of higher mold temperatures improved the degree of replication.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.623-624
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• 2005

Micro injection molding is a branch of micro system technology and has been under development for the mass manufacture of micro parts. Enhanced technological products like micro optical devices are entering the market. This paper presents fundamental research on the injection molding technique in micro fabrication. In order to successful manufacturing of micro plastic parts, it is necessary to research for development of micro-injection machine, machining of micro mold, decision of optimum injection conditions and the research for polymer material. Therefore in this study, in order to machining of micro mold, a mold core with microscopic V-shaped groove was tooled by ultra-precise tooling machine. The transcription experiments with a polymer, PMMA resin on the surface of core with Ni plating were carried out and surface profile of injected parts was measured with AFM.

• 한국금형공학회:학술대회논문집
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• 2008.06a
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• pp.135-139
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• 2008

Development of surface heating technology using hot jet impingement onto mold inner surface for improvement of pattern transcription. This study is focused on how to control the parameters related to hot jet impingement. The mass flow rate, the jet temperature and the duration of the impingement are major parameters. The nozzle design and other geometric configurations also affect the heat transfer to the surface. In terms of heat transfer analysis, the most important number is the heat transfer coefficient, which is influenced by the mass flow rate, nozzle design, distance between the nozzle tip and the surface. In summary, several parametric studies using the developed model are conducted to investigate the effects of mass flow rate, jet temperature and Heating Time in Surface heating technology using hot jet impingement onto mold.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.23 no.5
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• pp.577-586
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• 1999

Two problems with jet injection through the cylindrical film cooling hole are 1) penetration of jet into mainstream rather than covering the surface at high blowing rates and 2) nonuniformity of the film cooling effectiveness in the lateral direction. Compound angle injection is employed to reduce those two problems. Compound angle injection increases the film cooling effectiveness and spreads more widely. However, there is still lift off at high blowing rates. Shaped film cooling hole is a possible means to reduce those two problems. Film cooling with the shaped hole is investigated in this study experimentally. Film cooling hole used in present study is a shaped hole with conically enlarged exit and Inlet-to-exit area ratio is 2.55. Naphthalene sublimation method has been employed to study the local heat/mass transfer coefficient and film cooling effectiveness for compound injection angles and various blowing rates around the shaped film cooling hole. Enlarged hole exit area reduces the momentum of the jet at the hole exit and prevents the penetration of injected jet into the mainstream effectively. Hence, higher and more uniform film cooling effectiveness values are obtained even at relatively high blowing rates and the film cooling jet spreads more widely with the shaped film cooling hole. And the injected jet protects the surface effectively at low blowing rates and spreads more widely with the compound angle injections than the axial injection.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.28 no.3
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• pp.338-348
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• 2004

The present study is conducted to investigate the effect of rib arrangements on an impingement/effusion cooling system with initial crossflow. To simulate the impingement/effusion cooling system, two perforated plates are placed in parallel and staggered arrangements with a gap distance of 2 times of tile hole diameter. Initial crossflow passes between the injection and effusion plates, and the square ribs (3mm) are installed on the effusion plate. Both the injection and effusion hole diameters are 10mmand Reynolds number based on the hole diameter and hole-to-hole pitch are fixed to 10,000 and 6 times of the hole diameter, respectively. To investigate the effects of rib arrangements, various rib arrangements, such as 90$^{\circ}$transverse and 45$^{\circ}$angled rib arrangements, are used. Also, the effects of flow rate ratio of crossflow to impinging jets are investigated. With the initial crossflow, locally low transfer regions are formed because the wall jets are swept away, and level of heat transfer rate get decreased with increasing flow rate of crossflow. When the ribs are installed on the effusion plate, the local distributions of heat/mass transfer coefficients around the effusion holes are changed. The local heat/mass transfer around the stagnation regions and the effusion holes are affected by the rib positions, angle of attack and rib spacing. For low blowing ratio, the ribs have adverse effects on heat/mass transfer, but for higher blowing ratios, higher and more uniform heat transfer coefficient distributions are obtained than the case without ribs because the ribs prevent the wall jets from being swept away by the crossflow and increase local turbulence of the flow near the surface. Average heat transfer coefficients with rib turbulators are approximately 10% higher than that without ribs, and the higher values are obtained with small pitch of ribs. However, the attack angle of the rib has little influence on the average heat/mass transfer.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.21 no.11
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• pp.1485-1495
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• 1997

The present study investigates heat/mass transfer around film cooling jets and circular cylinders to compare the characteristics of each other. Experiments are conducted to obtain the detailed heat/mass transfer coefficients of flat plate with injections through an array of holes and for flows around an array of protruding circular cylinders using the naphthalene sublimation technique. The inclination angles of cylinders are set to the same ones of jets; a, the angle between the jet and the surface is fixed at 30 deg. through the whole experiments and .betha., the angle between the projection of the jet on the surface and the direction of main stream is adjusted to 0 deg., 45 deg. and 90 deg. to investigate the effect of variation of injection angles. The influence of blowing rates of jets and those of cylinder length to diameter ratios are also investigated. The results indicate that the increase of angle .betha. influences the spanwise uniformity of heat/mass transfer remarkably for both jets and cylinders, but that variation of cylinder length to diameter ratios has weaker effects on heat/mass transfer coefficients than that of blowing rates.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.40 no.9
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• pp.745-751
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• 2012

Hybrid rocket shows interesting characteristics of complicated mixing layers developed by interactions between turbulent oxidizer flow and mass flow from surface due to fuel vaporization. In this study, compressible LES with a ring structure attached at the entrance of the combustor are performed. According to one recent report, adding a ring structure in the middle of the combustor helps increasing regression rate. From the numerical results, it is seen that vortex structures near the wall becomes stronger due to the interaction with surface mass injection, and the local heat flux increases due to the vortices. This phenomenon is obviously related to the generation of dimple structures which are seen in the number of experiments. Also, the ring structure at the entrance induces strong vortex flow which enhances heat transfer to the wall surface and mixing between fuel and oxidizer as well as reaction efficiency.