• Title/Summary/Keyword: Steel tube

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Hydro-forming Process Development of Automotive AA6061 Rear Sub-frame Side Member by Computer Aided Engineering (CAE) (컴퓨터 시뮬레이션(CAE)을 이용한 자동차용 AA6061 리어 서브-프레임 사이드멤버의 하이드로-포밍 공정 개발)

  • Kim, Kee-Joo;Kim, Jae-Hyun;Choi, Byung-Ik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.45-49
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    • 2010
  • The automotive industry has shown a growing interest in tube hydroforming during the past years. The advantages of hydroforming (less thinning, a more efficient manufacturing process, etc.) can, for instance, be combined with the high strength of extra high strength steels, which are usually less formable, to produce structural automotive components which exhibit lower weight and improved service performance. Design and production of tubular components require knowledge about tube material and forming behavior during hydroforming and how the hydroforming operation itself should be controlled. These issues are studied analytically in the present paper. In this study, the whole process of rear sub-frame parts development by tube hydroforming using AA6061 material is presented. At the part design stage, it requires feasibility study and process design aided by CAE (Computer Aided Engineering) to confirm hydroformability in details. Effects of parameters such as internal pressure, axial feeding and geometry shape in automotive rear sub-frame by hydroforming process were carefully investigated. Overall possibility of hydroformable rear sub-frame parts could be examined by cross sectional analyses. Moreover, it is essential to ensure the formability of tube material on every forming step such as pre-bending and hydroforming. In addition, all the components of prototyping tool are designed and interference with press is examined from the point of geometry and thinning.

Measurement of Complex Sound Pressure Reflection Coefficient Using Standing Wave Tube (正常波管을 利用한 複素反射係數의 測定)

  • Suh, Sang-Joon;Jho, Moon-Jae;Kim, Youn-Soo
    • The Journal of the Acoustical Society of Korea
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    • v.8 no.1
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    • pp.67-74
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    • 1989
  • The reflection coefficients of the sound absorbing materials are obtained from the standing wave ratio in the standin wave tube. This method is rather laborious to find the sound pressure maximum and minimum. We devised new method for determination of the complex reflection coefficients of the materials. The sound pressures and the phases are measured at least three points along the axis of the tube. The complex reflection coefficients are determined from the measured values by least square method. The measured results for the glasswool with thickness of 5cm and density of $50kg/m^3$ and the steel plate with thickness of 1.5cm are in good agreement with those of the conventional method. It is possible to measure the complex reflection coefficients at low frequencies with short standing wave tube and to interface with the personal computer which is very useful for the handling of amount of samples.

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A Study on the Effect of a Gap in Measurement of Underwater Transmission Loss by Pulse Tube (펄스 튜브를 이용한 수중 전달 손실 측정에서 간극이 미치는 영향에 대한 고찰)

  • Seo, Yun-Ho;Kim, Sang-Ryul;Kim, Jae-Seung;Byun, Yang-Heon;Seo, Youngsoo
    • The Journal of the Acoustical Society of Korea
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    • v.34 no.3
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    • pp.192-199
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    • 2015
  • There is a gap between the inner wall of a pulse tube and an underwater acoustic material when the measurement for transmission loss by the pulse tube is carried out. In this paper, the effect, which is caused by the gap, for the measurement of transmission loss is analyzed. Transmission coefficient is derived from the ratio of the pressures between front and rear of the gap. Then, transmission loss for specimen with a gap is obtained by combining the transmission coefficients of the gap and specimen. The results of experiment and simulation for a specimen of stainless steel with 10 mm thickness are compared in order to evaluate the simulation model. Finally, simulations with respect to the gap size and transmission loss of a specimen are performed to analyze and evaluate the effect of the gap in measurement of transmission loss.

Evaporation Heat Transfer and Pressure Drop of $CO_2$ in a Small diameter Tube (세관내 이산화탄소의 증발 열전달 및 압력강화)

  • Jang, Seong-Il;Choi, Sun-Muk;Kim, Dae-Hui;Park, Ki-Won;Oh, Hoo-Kyu
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.189-194
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    • 2005
  • The evaporation heat transfer and pressure drop of $CO_2$ in a small diameter tube was investigated experimentally. The experiments were conducted without oil in a closed refrigerant loop which was driven by a magnetic gear pump. The main components of the refrigerant loop are a receiver, a variable-speed pump, a mass flow meter, a pre-heater and evaporator(test section). The test section was made of a horizontal stainless steel tube with the inner diameter of 4.57 mm, and length of 4 m. The experiments were conducted at mass flux of 200 to 700 $kg/m^2s$, saturation temperature of $0^{\circ}C$ to $20^{\circ}C$, and heat flux of 10 to 20 $kW/m^2$ . The test results showed the evaporation heat transfer of $CO_2$ has great effect on more nucleate boiling than convective boiling. The evaporation heat transfer coefficients of $CO_2$ are highly dependent on the vapor quality, heat flux and saturation temperature. The evaporation pressure drop of C02 are highly dependent on the mass flux. In comparison with test results and existing correlations, correlations failed to predict the evaporation heat transfer coefficient and pressure drop of $CO_2$, therefore, it is necessary to develop reliable and accurate predictions determining the evaporation heat transfer coefficient and friction pressure drop of $CO_2$ in a horizontal tube.

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Local Heat Transfer Coefficients for Reflux Condensation Experiment in a Vertical Tube in the Presence of Noncondensible Gas

  • Moon, Young-Min;No, Hee-Cheon;Bang, Young-Seok
    • Proceedings of the Korean Nuclear Society Conference
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    • 1999.05a
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    • pp.104-104
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    • 1999
  • The local heat transfer coefficient is experimentally investigated for the reflux condensation in a countercurrent flow between the steam-air mixture and the condensate. A single vertical tube has a geometry which is a length of 2.4m, inner diameter of 16.56mm and outer diameter of 19.05mm and is made of stainless steel. Air is used as a noncondensible gas. The secondary side is installed in the form of coolant block around vertical tube and the heat by primary condensation is transferred to the coolant water. The local temperatures are measured at 15 locations in the vertical direction and each location has 3 measurement points in the radial direction, which are installed at the tube center, at the outer wall and at the coolant side. In three different pressures, the 27 sets of data are obtained in the range of inlet steam flow rate 1.348 -3.282kg/hr, of inlet air mass fraction 11.8 -55.0%. The local heat transfer coefficient increases as the increase of inlet steam flow rate and decreases as the decrease of inlet air mass fraction. As an increase of the system pressure, the active condensing region is contracted and the heat transfer capability in this region is magnified. The empirical correlation is developed represented with the 165 sets of local heat transfer data. As a result, the Jacob number and film Reynolds number are dominant parameters to govern the local heat transfer coefficient. The rms error is 17. 7% between the results by the experiment and by the correlation.

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Evaporation Heat Transfer of Carbon Dioxide in a horizontal Round Tube (수평원관내 $CO_2$의 증발열전달)

  • Kyoung, Nam-Soo;Jang, Seung-Il;Choi, Sun-Muk;Son, Chang-Hyo;Oh, Hoo-Kyu
    • Proceedings of the SAREK Conference
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    • 2005.11a
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    • pp.262-267
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    • 2005
  • The evaporation heat transfer coefficient of $CO_2$ in a horizontal round tube was investigated experimentally. The experiments were conducted without oil in a closed refrigerant loop which was driven by a magnetic gear pump. The main components of the refrigerant loop are a receiver, a variable-speed pump, a mass flow meter, a pre-heater and evaporator(test section). The test section was made of a horizontal stainless steel tube with the inner diameter of 7.75 mm, and length of 5 m. The experiments were conducted at mass flux of 200 to 500 $kg/m^2s$, saturation temperature of $-5^{\circ}C$ to $5^{\circ}C$, and heat flux of 10 to 40 $kW/m^2$. The test results showed the evaporation heat transfer of $CO_2$ has great effect on more nucleate boiling than convective boiling. The evaporation heat transfer coefficients of $CO_2$ are highly dependent on the vapor quality, heat flux and saturation temperature. In comparison with teat results and existing correlations, correlations failed to predict the evaporation heat transfer coefficient of $CO_2$, therefore, it is necessary to develop reliable and accurate predictions determining the evaporation heat transfer coefficient of $CO_2$ in a horizontal tube.

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Local Heat Transfer Coefficients for Reflux Condensation Experiment in a Vertical Tube in the Presence of Noncondensible Gas

  • Moon, Young-Min;No, Hee-Cheon;Bang, Young-Seok
    • Nuclear Engineering and Technology
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    • v.31 no.5
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    • pp.486-497
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    • 1999
  • The local heat transfer coefficient is experimentally investigated for the reflux condensation in a countercurrent flow between the steam-air mixture and the condensate, A single vertical tube has a geometry which is a length of 2.4m, inner diameter of 16.56mm and outer diameter of 19.05mm and is made of stainless steel. Air is used as a noncondensible gas. The secondary side has a shape of annulus around vertical tube and the lost heat by primary condensation is transferred to the coolant water. The local temperatures are measured at 11 locations in the vertical direction and each location has 3 measurement points in the radial direction, which are installed at the tube center, at the outer wall and at the coolant side. In three different pressures, the 27 sets of data are obtained in the range of inlet steam flow rate 1.348∼3.282kg/hr, of inlet air mass fraction 11.8∼55.0%. The investigation of the flooding is preceded to find the upper limit of the reflux condensation. Onset of flooding is lower than that of Wallis' correlation. The local heat transfer coefficient increases as the increase of inlet steam flow rate and decreases as the increase of inlet air mass fraction. As an increase of the system pressure, the active condensing region is contracted and the heat transfer capability in this region is magnified. The empirical correlation is developed by 165 data of the local heat transfer. As a result, the Jacob number and film Reynolds number are dominant parameters to govern the local heat transfer coefficient. The rms error is 17.7% between the results by the experiment and by the correlation.

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Evaporation Heat Transfer Characteristics of $CO_2$ in a Horizontal Tube

  • Lee Dong-Geon;Son Chang-Hyo;Oh Hoo-Kyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.3
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    • pp.297-305
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    • 2005
  • The evaporation heat transfer coefficient of $CO_2$ (R-744) in a horizontal tube was investigated experimentally. The experiments were conducted without oil in a closed refrigerant loop which was driven by a magnetic gear pump. The main components of the refrigerant loop are a receiver. a variable-speed pump. a mass flow meter. a pre-heater and evaporator (test section). The test section consists of a smooth. horizontal stainless steel tube of 7.75 mm inner diameter. The experiments were conducted at mass flux of 200 to $500\;kg/m^{2}s$. saturation temperature of $-5^{\circ}C\;to\;5^{\circ}C$. and heat flux of 10 to $40\;kW/m^2$. The test results showed the evaporation heat transfer of $CO_2$ has greatly effect on more nucleate boiling than convective boiling. The evaporation heat transfer coefficients of $CO_2$ are highly dependent on the vapor quality. heat flux and saturation temperature. The evaporation heat transfer coefficient of $CO_2$ is very larger than that of R-22 and R-134a. In making a comparison between test results and existing correlations. the present experimental data are the best fit for the correlation of Jung et al. But it was failed to predict the evaporation heat transfer coefficient of $CO_2$ using by the existing correlation. Therefore. it is necessary to develop reliable and accurate predictions determining the evaporation heat transfer coefficient of $CO_2$ in a horizontal tube.

Evaporation Heat Transfer Characteristics of $CO_2$ in a Horizontal Tube

  • Son Chang-Hyo;Kim Dae-Hui;Choi Sun-Muk;Kim Young-Ryul;Oh Hoo-Kyu
    • International Journal of Air-Conditioning and Refrigeration
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    • v.13 no.4
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    • pp.167-174
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    • 2005
  • The evaporation heat transfer coefficient of $CO_2$ (R-744) in a horizontal tube was investigated experimentally. The experiments were conducted without oil in a closed refrigerant loop which was driven by a magnetic gear pump. The main components of the refrigerant loop are a receiver, a variable-speed pump, a mass flow meter, a pre-heater and evaporator (test section). The test section consists of a smooth horizontal stainless steel tube of 7.75 mm inner diameter. The experiments were conducted at mass flux of 200 to $500kg/m^2s$, saturation temperature of $-5^{\circ}C\;to\;5^{\circ}C$, and heat flux of 10 to $40kW/m^2$. The test results showed the evaporation heat transfer of $CO_2$ has greater effect on nucleate boiling than convective boiling. The evaporation heat transfer coefficient of $CO_2$ is highly dependent on the vapor quality, heat flux and saturation temperature. The evaporation heat transfer coefficient of $CO_2$ is very larger than that of R-22 and R-134a. In comparison with test results and existing correlations, the best fit of the present experimental data is obtained with the correlation of Jung et al. But the existing correlations failed to predict the evaporation heat transfer coefficient of $CO_2$. Therefore, it is necessary to develop reliable and accurate predictions determining the evaporation heat transfer coefficient of $CO_2$ in a horizontal tube.

Development of Optimum Structural Analysis Program for Space Truss Structures (스페이스 트러스 구조에 대한 최적화 구조 해석 프로그램의 개발)

  • Sohn, Su Deok;Kim, Myung Sun;Kim, Seung Deog;Kang, Moon Myung
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.487-495
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    • 1998
  • Recently, the space truss has been attracted by many designers because of their ability to support significant loads with a minimum material. And it is relatively flexible to design the configuration of structures. This paper presents a volume optimization for the space truss on the basis of result evaluated from nonlinear analysis. The optimization of the truss is done by nonlinear optimum GINO(General Interactive Nonlinear Optimizer) program. The objective function considered is the volume of the steel bars. The constraints for optimum design are the design limits, such as the axial force strength, maximum slenderness, minimum thickness, allowable deflection and ratio of the external diameter to thickness of the circular tube bars.

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