• Title/Summary/Keyword: Steel plants

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Development of on-site application system for CLSM(Controlled Low Strength Material) for ground restoration which can secure Traffic Opening strength within 4 hours by utilizing industrial by-products from thermal power plants and steel mills (화력발전소와 제철소 발생 산업부산물을 활용하여 4시간 이내 개방강도 확보가 가능한 지반복원용 고유동성 채움재 현장적용 시스템 개발)

Development of Methanol Synthesis Process viaCatalytic Conversion of Simulated Steel Mill Gases for Optimal Productivity (제철 부생가스 모사가스를 활용한 메탄올 합성공정 개발)

  • Geunjae Kwak
    • Applied Chemistry for Engineering
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    • v.35 no.5
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    • pp.410-417
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    • 2024
  • Steel mill gases, including coke oven gas (COG), blast furnace gas (BFG), and Linz-Donawitz gas (LDG), are mainly used as fuels within steel plants, resulting in substantial CO2 emissions. This combustion process accounts for 10% of South Korea's total CO2 emissions. These off-gases, rich in CO, CH4, and hydrogen, have the potential to be converted into valuable chemicals through catalytic processes, thereby reducing CO2 emissions and increasing their economic value. This study investigates the conversion of steel mill gases into methanol, an important platform chemical and cleaner transportation fuel. By using COG and LDG as sources of CO and H2, respectively, a novel process was developed. In this process, H2-rich COG from a simple single-step membrane separation and raw LDG are converted into methanol with high selectivity using a Cu-Zn-Al catalyst. The study identified the optimal gas compositions for methanol production through experimental results, demonstrating efficient methanol synthesis from various compositions of LDG, COG, pure hydrogen, and H2-rich COG. This innovative approach not only aims to reduce specific CO2 emissions from steel plants but also enhances the economic value of the byproduct gases. Thus, the study provides a sustainable and economically advantageous solution for the steel industry.

Cinnamon Plant Extract as Corrosion Inhibitor for Steel Used in Waste Water Treatment Plants and Its Biological Effect on Escherichia coli

  • Fouda, Abd El-Aziz S.;Nazeer, Ahmed Abdel;El-Khateeb, Ayman Y.;Fakih, Mohamed
    • Journal of the Korean Chemical Society
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    • v.58 no.4
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    • pp.359-365
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    • 2014
  • The inhibition effect of cinnamon plant extract as a green corrosion inhibitor for steel in sulfide polluted salt water was studied by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and electrochemical frequency modulation (EFM). The results showed that cinnamon plant extract in sulfide polluted salt water is a good corrosion inhibitor with inhibition efficiency reached to 80% at 250 ppm of the plant extract. The adsorption of cinnamon obeys Temkin adsorption isotherm, and acts as a mixed-type of inhibitor but dominantly as a cathodic inhibitor in sulfide polluted salt water.

A Study on the IR Drop in Crevice of AISI 304 Stainless Steel by Temperature Variation (온도변화에 따른 AISI 304SS의 틈내 전위강하에 관한 연구)

  • 나은영
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.7
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    • pp.872-878
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    • 2003
  • As the results of recent industrial development, many industrial plants and marine structures are exposed to severe corrosion environment than before. Especially, under the wet environment, crevice corrosion damage problems necessarily occur and encourage many interests to prevent them. In this study, the electrochemical polarization test was carried out to study characteristics of crevice corrosion for AISI 304 stainless steel in various solution temperatures. The results are as follows ; 1) as the solution temperature increased in IN $\textrm{H}_2\textrm{SO}_4$, the passive current density and critical current density were increased, whereas corrosion potential and break down potential were nearly constant, 2) as the solution temperature increased. the induced time for initiation of crevice corrosion was shortened. 3) The potential range in the crevice was -220mV/SCE to -380mV/SCE according to the distance from the crevice opening, which is lower than that of external surface of -200mV/SCE.

Effect of Ni on the High Strength Characteristic of 9Cr Ferritic Heat Resistant Steel Applied to the Power Plants (발전플렌트용 9Cr 페라이트 내열강의 고온강도 특성에 미치는 Ni의 영향)

  • Kang, C.Y.;Miyahara, K.
    • Journal of Power System Engineering
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    • v.4 no.1
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    • pp.74-80
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    • 2000
  • This present study was investigated effect of Ni contents on the high temperature strength characteristic in 9Cr ferritic heat-resistant steel added 1.7%W in place of Mo in order to restraint laves phase formation. Precipitation amount of carbide, number of particle per unit area and particle size of carbide were decreased with increase of Ni content. In the steels, carbides of $M_{23}C_6$ type was mainly precipitated, but laves phases could not precipitated. Tensile and yield strength, creep strength and creep rupture time was decreased, but elongation were increased due to decreasing of particle number per unite area and carbide amount precipitated with increase of Ni content.

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Degradation of Epoxy Coating due to Aging Acceleration Effects

  • Nah, Hwan Seon;Lee, Chul Woo;Suh, Yong Pyo
    • Corrosion Science and Technology
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    • v.5 no.3
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    • pp.99-105
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    • 2006
  • This paper is to investigate feasibility on quantitative aging state of epoxy coating on concrete wall in containment structure under operation of nuclear power plants. For evaluating the physical characteristics of the epoxy coating, adhesion strengths of two kinds of degraded epoxy coating systems on both steel surfaces and concrete surfaces were measured via accelerated aging. Comparatively impedance data taken by ultrasonic test were also taken to relate with adhesion data. After aging, in case of concrete, from half of specimens, aging of epoxy coating was developed. As for steel, on $4^{th}$ inspection day, adhesion force was failed. To improve reliability on quality degradation of epoxy, relationship between adhesion and impedance was analyzed. By tracing to co-respond to these data, it was possible to Fig. out physical state of as-built epoxy coating. The possibility to develop new methodology of time - dependent aging state on epoxy coating was found and discussed.

Acceleration Signal Characteristics of Steel Plate Impacted by Metallic Loose Parts (금속파편충격에 의한 강판의 가속도신호 특성)

  • Sung, K.Y.;Yoon, Y.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.2
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    • pp.21-29
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    • 1992
  • Acceleration signal characteristics of a steel plate, impacted by steel balls, were studied in an attempt to apply the experimental results to the impact location and mass estimation of metallic loose parts in the cooling system of nuclear power plants. Experimental results show that the variation of maximum acceleration amplitude and impact contact time due to the change of ball mass and impact velocity can be well explained by the Hertz impact theory. The frequency spectral pattern shifted slightly in spite of the increase of impact velocity and impact location. Ball mass, however, strongly affected the frequency spectral pattern. Hence the frequency spectrum can be used for estimation of the mass of unknown loose parts in the cooling system.

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Corrosion Prevention of Cr steels in $SO_2$ Atmosphere for Electrial Power Plants (화력발전소의 장수명화를 위한 Cr 강(鋼)의 고온 $SO_2$가스 부식저감 대책 기술)

  • Lee, Dong-Bok;Choe, Jeong-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.114-115
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    • 2007
  • The corrosion characteristics of Cr steels were investigated to protect Cr steels from the SO2-gas corrosion in the coal-fired power plant. The samples tested were low alloy ferritic steel (ASTM T22, 23), martensitic steel (ASTM T91, 92, 122), and austenitic stainless steel (ASTM 347HFG). The corrosion tests were performed between 600oC and 1000oC in Ar + (0.2, 1)%SO2 gas for 100 hr. Chromium was quite beneficial to corrosion resistance, while iron was not. The corrosion resistance increased in the order of T22, T23, T91, T92, T122, and 347HFG.

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