• Steel and Composite Structures
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• 제20권3호
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• pp.671-692
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• 2016

FRP stay-in-place (SIP) formworks are designed as a support for casting concrete and as a tension reinforcement when concrete is cured. Bond development between SIP formwork and concrete is critical for FRP tension element to be effective. This paper reports the bond strength between FRP formwork and concrete for different interfacial treatments. A novel experimental setup is prepared for observing the bond behaviour. Three different adhesives with varying workability have been investigated. Along with the load-deformation characteristics, bond slip and strains in the formwork have been measured. A finite element numerical simulation was conducted for the experiments to understand the underlying mechanism. The results show that the adhesive bonding has the best bond strength.

• Corrosion Science and Technology
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• 제8권5호
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• pp.171-176
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• 2009

The chloride threshold level (CTL) in mixed concrete containing, ordinary Portland cement (OPC), pulverized fuel ash (PFA) ground granulated blast furnace slag (GGBS), and silica fume (SF) is important for study on corrosion of reinforced concrete structures. The CTL is defined as a critical content of chloride at the steel depth of the steel which causes the breakdown of the passive film. The criterion of the CTL represented by total chloride content has been used due to convenience and practicality. In order to demonstrate a relationship between the CTL by total chloride content and the CTL by free chloride content, corrosion test and chloride binding capacity test were carried out. In corrosion test, Mortar specimens were cast using OPC, PFA, GGBS and SF, chlorides were admixed ranging 0.0, 0.2, 0.4, 0.8, 1.0, 1.5, 2.0, 2.5 and 3.0% by weight of binder. All specimens were cured 28 days, and then the corrosion rate was measured by the Tafel's extrapolation method. In chloride binding capacity, paste specimens were casting using OPC, PFA, GGBS and SF, chlorides were admixed ranging 0.1, 0.2, 0.3, 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0% by weight of binders. At 28days, solution mixed with the powder of ground specimens was used to measure binding capacity. All specimens of both experiments were wrapped in polythene film to avoid leaching out of chloride and hydroxyl ions. As a result, the CTL by total chloride content ranged from 0.36-1.44% by weight of binders and the CTL by free chloride content ranged from 0.14-0.96%. Accordingly, the difference was ranging, from 0.22 to 0.48% by weight of binder. The order of difference for binder is OPC > 10% SF > 30% PFA > 60% GGBS.

• 열처리공학회지
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• 제26권2호
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• pp.72-79
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• 2013

The effects of homogenization, hot-forging, and annealing condition on microstructure and hardness of a modified STD61 hot-work tool steel were investigated. The ingot specimen had a dendritic structure consisting of bainite and martensite. Spherical VC particles of approximately 50 nm and cuboidal (V,Ti)C particles of about 100 nm were observed in the ingot specimen. After homogenization, the dendritic structure was blurred, and the difference in hardness between martensite and bainite became narrow, resulting in the more homogeneous microstructure. Needle-shaped non-equilibrium $(Fe,Cr)_3C$ particles were additionally observed in the homogenized specimen. The hot-forged specimen had bainite single phase with spherical VC, cuboidal (V,Ti)C, and needle-shaped $(Fe,Cr)_3C$ particles. After annealing at $860^{\circ}C$, the microstructures of specimens were ferrite single phase with various carbides such as VC, $(Fe,Cr)_7C_3$, and $(Fe,Cr)_{23}C_6$ because of relatively slow cooling rates. The size of carbides in annealed specimens decreased with increasing cooling rate, resulting in the increase of hardness.

• Journal of Welding and Joining
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• 제34권1호
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• pp.21-25
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• 2016

The automotive vehicle is made through the following processes such as press shop, welding shop, paint shop, and general assembly. Among them, the most important process to determine the quality of the car body is the welding process. Generally, more than 400 pressed panels are welded to make BIW (Body In White) by using the RSW (Resistance Spot Welding) and GMAW (Gas Metal Arc Welding). Recently, as the needs of light-weight material due to the $CO_2$ emission issue and fuel efficiency, new joining technologies for aluminum, CFRP (Carbon Fiber Reinforced Plastic) and etc. are needed. Aluminum parts are assembled by the spot welding, clinching, and SPR (Self Piercing Rivet) and friction stir welding process. Structural adhesive boning is another main joining method for light-weight materials. For example, one piece aluminum shock absorber housing part is made by die casting process and is assembled with conventional steel part by SPR and adhesive bond. Another way to reduce the amount of the car body weight is to use AHSS (Advanced High Strength Steel) panel including hot stamping boron alloyed steel. As the new materials are introduced to car body joining, productivity and quality have become more critical. Productivity improvement technology and adaptive welding control are essential technology for the future manufacturing environment.

• 한국주조공학회지
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• 제30권2호
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• pp.60-65
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• 2010

In this study, we investigate the effects of austempering heat treatment on the processing window and mechanical properties in cast and hot-rolled Fe-0.7 C-2.3 Si-0.3 Mn steel. Each specimens were austenitised at $900^{\circ}C$ for 7 min, and austempered at $260^{\circ}C,\;320^{\circ}C$, and $380^{\circ}C$ for the various periods of time from 2 min to 240 min. After heat treatment, the evaluation of stage I and stage II as performed by optical metallography, XRD, hardness test. Both cast and hot rolled specimens had similar processing window. So grain size effect is not important to the austempered high carbon high silicon cast steel. When the austempering temperature was $260^{\circ}C$, the microstructure consisted of the lower ausferrite while the upper ausferrite structure was formed at $380^{\circ}C$. As the austempering temperature increases from 260 to $380^{\circ}C$, the strength and hardness decreased, elongaton and volume fraction of austenite increased. In addition, there was no change of mechanical properties between cast and hot-rolled specimens.

• 한국지반공학회논문집
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• 제34권5호
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• pp.5-17
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• 2018

본 연구에서는 풍화암에 근입된 강관 매입말뚝의 안전율 제안을 위하여 정재하시험과 동재하시험을 수행하였다. 현장재하시험은 직경이 0.508, 0.457m 인 시험말뚝을 제작하여 정재하시험(14회)과 동재하시험(EOID 14회, Restrike 14회)을 실시하였다. 이때, 재하시험은 시험말뚝 시공완료 후 (1)초기동재하시험(EOID)을 수행하였으며, (2)시공완료 28일 후 정재하시험을 시행하였으며, (3)정재하시험 완료 후 15일 후에 재항타동재하시험(Restrike)을 실시하였다. 본 연구 결과 Davisson 판정법의 동재하시험을 이용한 지지력 산정 결과 정재하시험 대비 재항타동재하시험은 약 15% 낮게 나타났다. 정재하시험과 동재하시험의 지지력 분석을 통하여 안전율을 비교하였고, 최종적으로 동재하시험 안전율을 기존 2.0에서 1.75로 수정 제안하였다.

• Earthquakes and Structures
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• 제17권2호
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• pp.233-244
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• 2019

In this work, we have studied the effects of different soil thicknesses, haunch heights, reinforcement forms and construction technologies on the seismic performance of a composite precast fabricated utility tunnel by pseudo-static tests. Five concrete specimens were designed and fabricated for low-cycle reciprocating load tests. The hysteretic behavior of composite precast fabricated utility tunnel under simulated seismic waves and the strain law of steel bars were analyzed. Test results showed that composite precast fabricated utility tunnel met the requirements of current codes and had good anti-seismic performance. The use of a closed integral arrangement of steel bars inside utility tunnel structure as well as diagonal reinforcement bars at its haunches improved the integrity of the whole structure and increased the bearing capacity of the structure by about 1.5%. Increasing the thickness of covering soil within a certain range was beneficial to the earthquake resistance of the structure, and the energy consumption was increased by 10%. Increasing haunch height within a certain range increased the bearing capacity of the structure by up to about 19% and energy consumption by up to 30%. The specimen with the lowest haunch height showed strong structural deformation with ductility coefficient of 4.93. It was found that the interfaces of haunches, post-casting self-compacting concrete, and prefabricated parts were the weak points of utility tunnel structures. Combining the failure phenomena of test structures with their related codes, we proposed improvement measures for construction technology, which could provide a reference for the construction and design of practical projects.

• 한국산업융합학회 논문집
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• 제26권1호
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• pp.87-94
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• 2023

TMCP(Thermo Mechanical Control Process) steel was continuously cast (CC) by varying the argon gas flow rate and vacuum time in the Ruhrstahl Heraeus (RH) refining process. Using the CC specimens, the distribution of the inclusions and the mechanical properties were evaluated. A lot of oxides and Al-O type inclusions were observed. The average Vickers hardness did not show a constant, but showed dispersion in a certain range. The shape and scale parameters of the CC specimen with an argon gas flow rate of 160Nm³ and a vacuum time of 12 minutes was the best. Mechanical properties (tensile strength, yield strength and elongation) were consistent with the Weibull probability distribution analysis results. The impact resistance was the best for CC specimens with an argon flow rate of 140 Nm³ and a vacuum time of 12 minutes. Although the inclusions and mechanical properties of the CC specimens were evaluated according to the argon gas flow rate and vacuum time, these values were no significant difference.

• 한국주조공학회지
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• 제20권5호
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• pp.323-329
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• 2000

The HSS consists of hard carbide and matrix of martensite, and so its characteristics of wear resistance, fracture resistance, and surface roughness are good. This study was undertaken to investigate the influence of Nb and V and manufacturing conditions on microstructural behaviors and characteristics in the HSS cylindrical specimens(90 $mm^{O.D.}$ ${\times}$ 60 $mm^{I.D.}$ ${\times}$ 50 $mm^H$) manufactured using VCC(Vertical Centrifugal Casting). In the specimen of Fe-2C-6Cr-1.5W-3Mo-4V alloy, the amount of MC carbide was increased and $M_7C_3$ carbide was decreased with the increase of V and Nb contents. The primary VC carbide was formed and followed by the rod-type eutectic MC carbide was formed in the cell boundary in 9%V added specimen. MC carbide was increased, and $M_7C_3$ carbide was decreased with the addition of Nb content. In the specimen containing more than 3%Nb, primary NbC carbide was formed within the cell of matrix. With increase in rpm, cell and carbides became fine, and amount of carbide $M_7C_3$ was decreased due to increase in cooling rate.

• 한국추진공학회지
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• 제16권5호
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• pp.81-88
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• 2012

액체로켓엔진의 핵심부품인 터보펌프의 경량화를 위하여 케이싱에 알루미늄 합금 소재를 도입하였고 생산성 향상 및 생산 단가의 절감을 위하여 주조 공법을 도입하였다. 부품의 신뢰도가 생명인 액체로 켓엔진에 주조를 사용하기 위하여 올바른 주조 규격 수립 및 주조 공법의 최적화, 그리고 주조된 제품의 다방면에 걸친 철저한 검증을 실시하는 것이 필수적이다. 이번 연구에서는 알루미늄 합금인 A356.0-T6 합금을 이용하여 연료펌프 입구케이싱을 주조하였으며 주조 품질의 기본적인 구조 검증을 위하여 파열시험을 수행하였다. 주조된 형상에 맞추어 구조해석을 실시하여 파열 시점을 예측하였으며 파열시험 시 제품에 부착된 스트레인게이지를 이용하여 해석을 통한 변형률 예측과 비교하였다.