• Title/Summary/Keyword: Steel Works

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On the use of an acoustic sensor for measuring the level of a zinc pot (용융아연욕 탕면 높이 측정을 위한 초음파 센서의 사용에 관하여)

  • 박상덕;임태균;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.836-839
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    • 1996
  • Throughout CGL (Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, a robot system is developed to automatically collect and remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special robot tools. For the first time the level of zinc pot must be measured and fed back to the robot controller to avoid submersion of the robot hand into the hot zinc pot. In this paper, acoustic distance sensor is tested as a candidate for the pot level sensor in the view point of hot environment. Some considerations on the use of the acoustic distance sensor will be denoted.

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Productivity Analysis of Steel Staircase Systems Utilizing Simulation Method (건설시뮬레이션기법을 이용한 시스템 철골계단 공법의 생산성 분석)

  • Lee, Kyung-Suk;Lee, Jeong-Hun;Kim, Hyun-Mi;Kim, Young-Suk;Han, Seung-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.101-104
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    • 2010
  • Development and practical emerging construction technologies has been studied as one of key solution for overcoming these barriers. Many literatures indicated that effective performance evaluation methodologies are demanding for efficient applications of new technologies. This paper presents a performance evaluation methodology using construction simulation technique and introduces studies of two cases where the steel staircase system, as an new technologies was applied and where the conventional method of staircase concrete works. Productivity was measured and calculated by site observation and construction simulations. This results show the quantified influence of new technology to site personnels and assist them to make various decisions for using or not using the technology depending on their own situations.

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Study on Cost Reduction Device Industry ICM application development (장치산업에서 원가절감방법론(ICM)개발 적용에 관한 연구)

  • Kim, Jong-Ouk;Bahng, Chan-Seok;Kim, Chang-Eun
    • Journal of the Korea Safety Management & Science
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    • v.18 no.2
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    • pp.109-118
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    • 2016
  • IPS(Ideal Production System) is a strategic cost management establishing ideal target cost, innovating cost structure and reduction. However, IPS was commonly used in assembly industry acquiring components and using them to assemble vehicles etc. Applying IPS to steel industry is a new try and not easy because cost elements in flow manufacturing are clustered and obfuscated in a complicated way. This paper proposes ICM (Ideal Cost Management) method adaptive to steel industry. One of the biggest advantages is that ICM could classify and categorize costs in detail according to accounts and manufacturing machines. Based on ICM information, steps of extracting and maximizing ideas are followed effectively. From 2013, ICM was applied successfully to POSCO Pohang Steel Works 38 factories.

High Quality Plasma Cutting and Laser Cutting Technology (고품질 플라즈마 절단 및 레이저 절단기술)

  • Kim, Hwan Tae;Kil, Sang Cheol
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.30-34
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    • 2017
  • The trend of the plasma cutting and laser cutting technology of metal alloys including high strength steel, aluminum alloys for the welding structures has been studied. The high-precision plasma systems offer a denser, higher energy arc that in effect produces a sharper cutting tool and high quality cutting products. The high-quality fiber laser systems with compact design and easy set-up make it ideal for cutting in the pipeline or steel structre manufacturing. This paper covers the scientometric analysis of the high efficient cutting technology which are based on the published research works in the 'plasma and laser', and 'cutting technology' obtained from Web of Science, and deals with the details of the background data of the plasma cutting and laser cutting technology.

Recovery of Pure Electrolytic Iron from Wasted Hydrochloric Pickling Solution of Steel (철강의 염산산세 폐액으로부터 전해철의 제조에 관한 연구)

  • 김기호;권오익;홍성규
    • Journal of the Korean institute of surface engineering
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    • v.26 no.1
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    • pp.23-30
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    • 1993
  • Iron component in wasted hydrochloric etching solutions from steel works were recovered by electrolysis. The electric conductances of the solutions, as the function of the bath temperature and the ferrousion concen-tration, were measured and the result of the original solution was K=(0.0012+0.0005$\times$10-3T-0.1160$\times$10-6T2)$\times$102S.m-1(T in $^{\circ}C$) The current efficiency was better for the bath using a soluble steel plate anode than for the bath using an insoluble platinized titanium one. Densed electrolytic iron having the purity of higher than 99.99% was ob-tained at the electrolysis conditions of the cathodic current density of 15A/dm2, the bath temperature of $70\pm$$5^{\circ}C$ and the ferrous ion concentration of about 100g/l. The morphologies of the deposited iron were observed by SEM.

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Development and Application of Power System Stability Analysis Program Using OOP (개체지향기반 안정도 해석 프로그램 개발 및 적용)

  • 박지호
    • Journal of Energy Engineering
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    • v.11 no.3
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    • pp.194-202
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    • 2002
  • In this paper, we simulate the power system transient stability of Kwang Yang steel works using object-oriented programming (OOP). OOP is a more flexible method than procedural programming. There are several advantages in dynamic system simulation using OOP, The maintenance and repair of program are easy because it is sufficient to modify necessary parts which correspond to the change of system without overall change of program. We have implemented a graphical man-machine interface (MMI) that can be used draw one-line system diagram and analyze power flow and dynamic stability. The implemented MMI also provide a graphical viewer that display dynamic stability analysis results by mouse event handling. The proposed method have been applied to Kwang Yang steel works network for on-line dynamic stability analysis. The dynamic behaviour of 17 synchronous generators and 25 synchronous motors has been studied in the Kwang Yang network.

Development of models for the prediction of electric power supply-demand and the optimal operation of power plants at iron and steel works

  • Lee, Dae-Sung;Yang, Dae-Ryook;Lee, In-Beum;Chang, Kun-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.106-111
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    • 1992
  • In order to achieve stable and efficient use of energy at iron and steel works, a model for the prediction of supply and demand of electric power system is developed on the basis of the information on operation and particular patterns of electric power consumption. The optimal amount of electric power to be purchased and the optimal fuel allocation for the in-house electric power plants are also obtained by a mixed-integer linear programming(MILP) and a nonlinear programming (NLP) solutions, respectively. The validity and the effectiveness of the proposed model are investigated by several illustrative examples. The simulation results show the satisfactory energy saving by the optimal solution obtained through this research.

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3D Microwave Imaging Technology for Damage Detection of Concrete Structures (콘크리트 구조물의 결함발견을 위한 3차원 초단파 영상처리기법의 개발)

  • Kim, Yoo-Jin;Kim, Yong-Gon
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.98-104
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    • 2003
  • Various nondestructive evaluation (NDE) techniques have been studied to locate steel rebars of dowel, and to detect invisible damage such as voids and cracks inside concrete and debonding between rebars and concrete caused by corrosions and earthquakes. In this study, the aurhors developed 3-dimensional (3D) electromagnetic (EM) imaging technology to detect such damage and to identify exact location of steel rebars of dowel. The authors have developed sub-surface two-dimensional (2D) imaging technique using tomographic antenna array in previous works. In this study, extending the earlier analytical and experimental works on 2D image reconstruction, a 3D microwave imaging system using tomographic antenna array was developed, and multi-frequency technique was applied to improve quality of the reconstructed image and to reduce background noises. This paper presents the analytical expressions of numerical focusing procedures for 3D image reconstruction and numerical simulation to study the resolution of the system and the effectiveness of multi-frequency technique. Also, the design of 4?4 antenna array with switching devices is introduced as a preliminary study for the final design of whole array.

A Study on the Hazard Analyses of Construction for Base Station of Mobile Communication (이동통신 기지국 공사의 위험요인 분석에 관한 연구)

  • Lee, Sang-wook;Kwon, Soon-joon;Yi, Young-seop
    • Journal of the Korean Society of Safety
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    • v.30 no.5
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    • pp.44-51
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    • 2015
  • As the domestic communication industry has been made rapid progresses, the construction of base stations are also expanded yearly from more than 86,000 ones in the year 2005 to over 300,000 ones in 2013. While the new construction and rebuilt works have been rapidly increased, there has been not tried about the analysis as well as the control of hazards for the construction works. This study is conducted to do not only the focus interview for 27 expert groups who are engaged in the construction works and safety, but also the questionnaires for AHP analysis which is suggested by the Korea Occupational Safety and Health Agency for 92 persons who are engaged in the construction works in order to analyze the hazards of construction works for base stations. The high ranked risk works which are acquired from the two methods are fall under installation of antennae, struck by the hand tools and construction materials under installation of antennae, fall during going up and down the steel tower and telegraph poles and the fall by electric shock during the underground cable works. The control for the above hazards are the installation of fall protection equipments, the installation of safety nets for falling objects and the installation of protection equipment of electric shock.

A Study of Automobile Product Design using Hole Expansion Testing of High Strength Steels (고장력강의 구멍 확장 실험을 이용한 자동차부품 설계연구)

  • Park, B.C.;Bae, K.U.;Gu, S.M.;Jang, S.H.;Hong, S.H.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.19 no.6
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    • pp.337-343
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    • 2010
  • Current need of weight reduction in automotive part increases the application for high strength steel (HSS). The various types of high strength steels have been used to produce chassis part, control arms and trailing arms for weight reduction and increasing of fatigue durability such as dual phase steel (DP) and ferrite bainite steel (FB). But, DP and FB steels have proven to show inferiority in durability as well as press formability. Edge cracking occurred often in flange forming and hole expansion processes is the major failure encountered. This paper discussed the behavior of edge stretchability of high strength steel of DP and FB steels. Experimental works have been conducted to study the effect of punch clearance and burr direction on hole expansion ratio (HER). Also finite element simulation (FEM) has been preformed to clarify the mechanism of flange crack and support the experimental results on HER of DP and FB steels. It was simulated the whole process of blanking process following by hole expansion process and ductile fracture criterion named the modified Cockcroft-Latham model which was used to capture the fracture initiation. From the hole expansion tests and FEM simulation studies it was concluded that ferrite bainite steel showed better stretch-flangeability than dual phase steel. It was attributed to the lower work hardening rate of ferrite bainite steel than dual phase steel at the sheared edge.