• 제목/요약/키워드: Steel Mill

검색결과 282건 처리시간 0.022초

경험모델을 이용한 충격기류식 여과집진기의 적정 탈진압력 예측 (The Prediction of Optimal Pulse Pressure Drop by Empirical Static Model in a Pulsejet Bag Filter)

  • 서정민;박정호;임우택;강점순;조재환
    • 한국환경과학회지
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    • 제21권5호
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    • pp.613-622
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    • 2012
  • A pilot-scale pulse-jet bagfilter was designed, built and tested for the effects of four operating conditions (filtration velocity, inlet dust concentration, pulse pressure, and pulse interval time) on the total system pressure drop, using coke dust from a steel mill factory. Two models were used to predict the total pressure drop according to the operating conditions. These model parameters were estimated from the 180 experimental data points. The empirical model (EM) with filtration velocity, areal density, inlet dust concentration, pulse interval time and pulse pressure shows the best correlation coefficient (R=0.971) between experimental data and model predictions. The empirical model was used as it showed higher correlation coefficient (R=0.971) compared to that of the Multivariate linear regression(MLR) (R=0.961). The minimum pulse pressure predicted by empirical model (EM) was 5kg/$cm^2$.

Ni 함유 NICI(Nodular Indefinite Chilled Iron)의 미세조직과 기계적성질에 관한 연구 (The Study on the Microstructure and Mechanical Properties of the Nodular Indefinite Chilled Iron Containing Ni)

  • 백응률;오석중
    • 한국주조공학회지
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    • 제26권4호
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    • pp.180-183
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    • 2006
  • NICI재의 미세조직 및 기계적 성질에 미치는 Ni 첨가원소의 영향을 연구하였다. 선재공장의 열간압연롤재로서의 NICI재는 내열 피로크랙성, 경도값, 인장성질, 내마모성이 매우 중요하다. 주방상태에서 4% Ni 첨가로 주요 기지상인 퍼얼라이트상이 베이나이트상으로 변화되었다. 베이나이트상을 주요 기지상으로 가지는 4% Ni 첨가 NICl재는 퍼얼라이트상을 주요 기지상으로 가지는 통상의 NICI재에 비해서 경도값(HRC 48) 및 인장강도값($72\;kg/mm^2$)이 우수하였으며, 이는 선재압연롤 재료로서 우수한 성능을 발휘할 수 있을 것으로 예측된다.

영상인식 기반 파워 컨넥터 리셉터클의 위치 확인을 위한 기초 연구 (The Basic Position Tracking Technology of Power Connector Receptacle based on the Image Recognition)

  • 고윤석
    • 한국전자통신학회논문지
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    • 제12권2호
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    • pp.309-314
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    • 2017
  • 최근에는 가사 로봇, 자율주행 전기 자동차, 경영 효율성을 제고하기 위한 제철소 용선차의 자율 운행 분야가 큰 관심을 받고 있는데, 사람의 간섭 없이 전원을 로봇이나 차량에 공급하기 위한 자동 전원 공급 기술 개발이 문제가 되고 있다. 본 논문에서는 자동 전원 공급 기술의 기초 연구로서 주어진 공간에 있는 전원 컨넥터의 리셉터클을 인식하고 그것의 위치를 확인할 수 있는 영상인식 기반의 전원 컨넥터 리셉터클 위치 추적 기초 기술을 연구하며, 오픈 CV 프로그램을 통해서 그 기능성을 확인한다.

The Influence of FGD Gypsum Fabricated from Limestone Sludge on Cement Properties

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.676-681
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    • 2016
  • For the purpose of reducing the amount of limestone, which is used as a desulfurization agent to absorbing $SO_X$ gas in thermal power plants, and to recycle limestone sludge generated from a steel mill, limestone sludge was utilized as a desulfurization agent. In this study, cement, made of flue gas desulfurization (FGD) gypsum obtained in a desulfurization process using limestone sludge, was manufactured then, experiments were conducted to identify the physical properties of the paste and mortar using the cement. The results of the crystal phase and microstructure analyses showed that the hydration product of the manufactured cement was similar to that of ordinary Portland cement. No significant decline of workability or compressive strength was observed for any of the specimens. From the results of the experiment, it was determined that FGD gypsum manufactured from limestone sludge did not influence the physical properties of the cement also, quality change did not occur with the use of limestone sludge in the flue gas desulfurization process.

소형 앵글 스핀들 공구의 절삭성능에 관한 연구 (Cutting Performance of a Developed Small-angle Spindle Tool)

  • 김진수;김용조
    • 한국기계가공학회지
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    • 제15권2호
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    • pp.111-117
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    • 2016
  • The cutting performance of a developed small-angle spindle tool was investigated with Al6061 using a TiAlN coated high-speed steel end mill. Up-cut and down-cut processes in a milling machine were carried out at the range of 1000-4000 rpm for spindle speed and 50-300 mm/min for feed rate. As a result, the highest cutting force in the Fx direction was obtained from the up-cut process when the spindle speed was 1000 rpm and the feed rate was 100 mm/min. In the Fy direction, the highest cutting force appeared in the up-cut process at a feed rate of 250 mm/min at the same spindle speed. Conversely, the lowest cutting force came out in the up-cut process at a spindle speed of 4000 rpm and a feed rate of 50 mm/min. As for surface finish, the finest surface roughness was obtained as Ra 0.7642 um at a spindle speed of 4000 rpm and a feed rate of 50 mm/min. Consequently, given the cutting performance of the developed small-angle spindle tool, we conclude that its use in industrial practice is feasible.

볼엔드밀을 이용한 고속가공에서 가공경로와 가공환경에 따른 가공성 평가 (Evaluation of Machinability by various cutting conditions in high machining using ball nose-end mills -Effects of cutting orientation and cutting environments-)

  • 이채문;김석원;이득우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.297-301
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    • 2002
  • High-speed machining generates concenter thermal/frictional damage at the cutting ed rapidly decreases the tool life. This paper I at determining the effect of cutter orienter the cutting environment on tool life, tool mechanism when down milling. In this paper, experiments were carried out in various tool and cutting environments, such as dry, wet compressed chilled air, tool life were measu evaluate machinability in high-speed milli difficult-to-cut material and die steel, Tool measured in horizontal upwards, horiz downwards, vertical upwards and vert downwards. In addition, tool life was measur dry, wet and compressed chilled air. For this a compressed chi1led-air system was manufact The results show that a horizontal cutter ori provided a longer tool life than a vertical orientation. With respect to the cutting envi compressed chilled air increased tool life. H the wet condition decreased tool life due thermal shock caused by excessive cooling high-speed mill ins and the compressed chilled had little effect.

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3 차원 FEM 을 이용한 CB100의 압연공정 및 롤 응력 해석 (Rolling Process and Roll Stress Analysis of CB100 using by 3D FEM)

  • 김정민;박춘수;우기만
    • 소성∙가공
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    • 제19권2호
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    • pp.101-106
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    • 2010
  • CB100 is one of the channel type products in the steel beam. In this study, rolling process of CB100 is analyzed by 3D FEM simulation and rolling process. FEM simulation result is compared with rolling process data. Also the intermediate & finishing roll stress analysis is carried out and the suitability of the roll through roll stress resultant analysis is evaluated. In order to decrease the roll stress, new pass schedule is developed for stable load balance between intermediate and finishing rolling stand. Therefore new rolling pass schedule is verified by the analysis results of rolling process and roll stress. By the analysis results, the credibility of rolling process analysis was obtained and it was determined that the possibility of roll damage between intermediate and finishing mill was high. So the new pass schedule was developed. Through the result of rolling process and roll stress analysis, it was obtained that the reduction of roll stress and stable load balance.

열연 슬라브 압연에서 워크롤 표면 원주방향 인장응력 감소를 위한 냉각 방법 (A Cooling Method which Reduces the Tangential Tensile Stresses on a Work Roll Surface during Hot Slab Rolling)

  • 나두현;이영석
    • 소성∙가공
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    • 제21권1호
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    • pp.58-66
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    • 2012
  • The work roll surface temperature rises and falls repetitively during hot slab rolling because the work roll surface is cooled continuously by water. This study focused on Std. No. 7 to determine a cooling method which significantly reduces the tangential tensile stresses on the work roll surface of the hot slab mill at Hyundai Steel Co. in Korea. A series of finite element analyses were performed to compute the temperature distribution and the tensile stresses in the circumferential direction of the work roll. The virtual slab model was used to reduce the run time considerably by assigning a high temperature to the virtual slab. Except for the heat generated by plastic deformation, this is equivalent to the hot rolling condition that a high temperature slab (material) would experience when in contact with the work rolls. Results showed that when the virtual slab model was coupled with FE analysis, the run time was found to be reduced from 2000 hours to 70 hours. When the work roll surface cooled with a certain on-off patter of water spray, the magnitude of the tangential stresses on the work rolls were decreased by 54.1%, in comparison with those cooled by continuous water spraying. Savings of up to 83.3% in water usage are possible if the proposed water cooling method is adopted.

코어 다중가공에서 공구마모 예측을 위한 기계학습 데이터 분석 (Machine Learning Data Analysis for Tool Wear Prediction in Core Multi Process Machining)

  • 최수진;이동주;황승국
    • 한국기계가공학회지
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    • 제20권9호
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    • pp.90-96
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    • 2021
  • As real-time data of factories can be collected using various sensors, the adaptation of intelligent unmanned processing systems is spreading via the establishment of smart factories. In intelligent unmanned processing systems, data are collected in real time using sensors. The equipment is controlled by predicting future situations using the collected data. Particularly, a technology for the prediction of tool wear and for determining the exact timing of tool replacement is needed to prevent defected or unprocessed products due to tool breakage or tool wear. Directly measuring the tool wear in real time is difficult during the cutting process in milling. Therefore, tool wear should be predicted indirectly by analyzing the cutting load of the main spindle, current, vibration, noise, etc. In this study, data from the current and acceleration sensors; displacement data along the X, Y, and Z axes; tool wear value, and shape change data observed using Newroview were collected from the high-speed, two-edge, flat-end mill machining process of SKD11 steel. The support vector machine technique (machine learning technique) was applied to predict the amount of tool wear using the aforementioned data. Additionally, the prediction accuracies of all kernels were compared.

Development of the KSTAR Superconductor

  • Lim B.S.;Choi J.Y.;Lee S.I.;Kim D.J.;Park W.W.;Woo I.S.;Song Y.J.;Song N.H.;Kim C.S.;Lee D.G.;Kim K.P.;Park H.T.;Joo J.J.
    • 한국초전도ㆍ저온공학회논문지
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    • 제8권2호
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    • pp.25-28
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    • 2006
  • The magnet system of KSTAR(korean Superconducting Tokamak Advanced Research) is consisted of 16 TF (Toroidal Field) coils and 14 PF (Poroidal Field) coils. Internal cooling CICC(Cable in Conduit Conductor) type conductor is used for both of TF and PF coil systems. The conduit material for $Nb_3Sn$ cable is Incoloy 908 and 316LN stainless-steel was used as conduit material for NbTi cable. $Nb_3Sn$ CICC is used for all TF coils and PF1-5 coils while NbTi CICC is used for PF6 and 7 coils. $Nb_3Sn$ and NbTi strands were made for KSTAR superconducting strand. They are satisfied with KSTAR superconducotr requirements. The $Nb_3Sn$ strands supplied from three companies; MELCO (Mitsubishi Electric Co.), OAS (Outokumpu Advanced Superconductor) and KAT (Kiswire Advanced Technology) were used. A special CICC jacketing system is developed for the KSTAR CICC fabrication which uses the tube-mill process consisted of forming, welding, sizing and squaring procedures. The. procedures for cabling and jacketing of CICC for TF and PF coils and their results including the geometrical specification and characteristics of strands are described.