• Title/Summary/Keyword: Steel Mill

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Simulation of Thermal Trip in Mill Driver (과부하 운전 압연용 전동기의 과열 정지 시뮬레이션)

  • Lee SeungHee;Han Muho;Lee Wangha;Lee Chiwan
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.288-291
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    • 2001
  • In steel plant, load torque of mill driver motor is changed periodically because working state and idle state are repeated and load current of working state is necessarily higher than rated motor current. The over current limiter is one of the basic thermal protection method from over heating. In this paper, we analyzed the structure of over current limiter for motor and motor driver systems, developed over current limiter with same operation and structured warning system of action of over current limiter. As using this warning system, we can avoid abrupt plant stop by over current limiter in mill driver and lessen producing loss by plant stop. The developed warning system of action of over current limiter is exactly inspected by computer simulation md analysis of acquired data.

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A Survey of the Modeling of the Production Planning and Scheduling in an Integrated Steel Mill (일관제철소 생산계획 및 일정계획 모형에 관한 조사연구)

  • Seong, Deokhyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.263-281
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    • 2017
  • Global optimization that considers the processes at integrated steel mills is more important than the local optimization to improve the efficiency of a single process. Research utilizing mathematical models at integrated steel mills predominantly focus on solving problems solely for a specific process or focusing on what techniques are applied to. However, it is important to define the problems that must be solved at the steelworks, identify the objectives and constraints that can be modeled, and selection of methodologies that can be applied to the problems. The purpose of this study is to investigate the problems in improving efficiency at integrated steel mills from the viewpoint of production & operations management. We review the research have been conducted in order to solve those problems. We classified the research into 6 categories and suggested future research direction based on the global optimization. It is expected that research themes for improving the efficiency at integrated steel mills will be derived.

Sea Surface Temperature Analysis for the Areas near Gwang-Yang Steel Mill using LANDSAT Thermal Data (Landsat 열적외선 위성자료를 이용한 광양제철소 주변 해역 해수표면온도 분석)

  • Kim, Sang-Min;Kim, Chang-Jae;Han, Soo-Hee;Heo, Joon
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.29 no.2
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    • pp.123-131
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    • 2011
  • Characteristics of sea surface temperature(SST) difference around Gwang-Yang steel Mill where can affect marine ecosystem in Gwang-Yang bay using 25 collected Landsat-7 ETM+ thermal infrared band data from 2000 to 2010. To analyze accuracy of SST from the Landsat-7 ETM+ thermal infrared image, satellite-induced SST was verfied by compared Yeo-Su tide station and Landsat thermal image. As a result, SST from Landsat-7 ETM+ is $1.22^{\circ}C$ lower than sea temperature from Yeo-Su tide station and correlation coefficient resulted in above 0.991 which means that correlation coefficient between Landsat image temperature and field sea temperature is relatively high. Five regions were selected to analyze sea surface temperature between near Gwang-Yang steel mill and the open sea and analyzed timeseries of sea surface temperature seasonally and regionally. Moreover, the additional analysis has been carried out by comparing the averaged temperatures of Gwang-Yang and Soon-Cheon bays using the dataset over a year.

Removal of Aqueous Cyanide through the Utilization of Industrial By-products (산업부산물(제강 Sludge, 제강 Slag)을 이용한 시안 흡착 제거)

  • 이정원;현재혁;조재범
    • Journal of Korea Soil Environment Society
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    • v.3 no.2
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    • pp.89-99
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    • 1998
  • Sorption of the aqueous cyanide onto steel mill sludge and steel mill slag, both of which are the by-products from the converter furnace, was studied. In the study, the influence of temperature, activation energy, concentration and pH on sorption of cyanide was investigated. Three different temperature($25^{\circ}C$ > $37^{\circ}C$> $50^{\circ}C$) was chosen to represent that of landfill leachate. Initial concentration was 1 mg/$\ell$ 5 mg/$\ell$, 10 mg/$\ell$, and 20 mg/$\ell$. In addition, pH was set to three different level, that is, 3, 7, and 11 respectively. As the result of batch mode experiment for cyanide adsorption, the removal rate was found to be proportional to the initial concentration of cyanide. The order of removal rate was 20 mg/$\ell$> 10 mg/$\ell$> 5 mg/$\ell$> 1 mg/$\ell$. Similarly the influence of pH was proportional because of the change in solubility of cyanide. The order of removal rate was pH 11 > pH 7 > pH 3. As the temperature increased, so did the removal rate. The reaction was endothermic and the value of activation energy(Ea) was 127.93 J/mole and 59.44 J/mole respectively at 1 mg/ιand 20 mg/ιof initial concentration. From the experiment, it can be postulated that the capability of steel mill by-products to attenuate aqueous cyanide is enough to be used as substitute for clay liner of landfill site in the aspect of pollutant removal.

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Fatigue Characteristics of Work roll of Roughing Stand in Hot Strip Mill (열연 조압연 Work Roll의 피로 특성)

  • 이원호;김상준;이영호;장준상;이준정;김종근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.819-827
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    • 1992
  • Investigations of the fatigue damage of roughing mill roll and experimentally. By the computer simulation for analysing the stresses on the roll surface and experimental hot rolling, the following results were drawn : The crakcs observed on the roll surface were initiated thermally in the initial stage of the rolling and propagated by repeated thermal and bending stresses. The size of the roll surface cracks smaller than 4.87mm could avoid the occurrence of tiny scab, surface defect of hot steel strip. Since the size of surface cracks observed on the roughing mill roll was very small, the fatigue damage of roll surface was found not to be the major factor for the formation of the scab.

Recent Improvements in Integrated Zinc Control and Dust/Sludge Recycling at China Steel

  • Liu, Kuo-chung;Chiang, Shyh-yi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.437-442
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    • 2001
  • In an integrated steel mill, zinc (Zn) inputs from raw materials and steel scrap are enriched in the dusts and sludges collected from gas and water cleaning systems. The reuse of these dusts and sludges must be controlled within certain limit to avoid Zn accumulation and related operational problems in blast furnace. An integrated system has been established at China Steel Corporation (CSC) to enhance the internal reuse of Zn-containing dust/sludge while keeping Zn input within control lim it. However. the performance of this system has not been very satisfactory until one and half years ago when a rationalization process was initiated. The essence of this rationalization process, the recent improvements in Zn control and dust and sludge reuse are reported and discussed.

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A Study on the Effect of Roughness of Rolling Roll in the Paintabilility of Strip (압연롤의 조도가 박판의 도장성에 미치는 영향에 관한 연구)

  • 김순경
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.36-43
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    • 1998
  • Surface roughness of cold rolled steel sheet as well as the coating technique itself is quite important in obtaining high image clarity of electronic products and car outer panels. Especially, surface characteristics of steel sheet have acquired increasing attention from the steel and automotive industries. While the influence of such characteristics on paintability formability and painted surface appearance is important in defining steel surface requirements for automotive industries. Therefore this paper is dedicated primarily to the issue of paint appearance and reviews for improvement of roughness and peak count about the surface of work roll for the actual temper mill. The conclusions were obtained as follows ; 1) Roughness and peak count about the surface of steel sheet is strongly affected by surface condition of work roll. 2) The electro-discharge textured roll has more uniform roughness distribution than shot blasted roll and it's painted appearance of steel sheet has more improvement than that of the shot blasted because it has more harmonic wave roughness, and the higher peak count of surface roughness.

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Effect of Skinpassing Conditions on the Surface Characteristics of Hot-dip Galvanized Steel Sheets (용융아연도금강판의 표면특성에 미치는 조질압연 조업조건의 영향)

  • 전선호
    • Journal of the Korean institute of surface engineering
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    • v.34 no.4
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    • pp.327-336
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    • 2001
  • The skinpassing conditions such as roll type, roll force and roll roughness of the work roll were evaluated to give the surface properties of the galvanized steel sheets that were required for automotive and to get rid of the surface defects that caused with the bad control of galvanized coating process parameters. The surface defects of the galvanized steel sheets such as the ripple mark and the scratch were completely removed as the roll force of SPM work roll was increased and the amount of the transfer of roll surface texture to the strip was also gained a lot. The image clarity of electro discharge textured (EDT) coated steel sheets before and after painting was higher than that of the bright (BRT) and shot blasted (SBT) coated steel sheets because of higher PPI value, lower waviness and uniform surface pattern. Since micro-craters transferred on the surface of the galvanized steel sheets played a role of nucleation sites of chromate reaction, Increase of micro-craters was bring to better corrosion resistance with the increase of the roll force and the use of EDT roll at the skin pass mill.

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Development of quality monitoring system using thickness gauge, width gauge, themometer for a rolling operation in hot rolling mill plant (열연공장의 압연공정 두께계 폭계 온도계를 이용한 품질모니터링 시스템 개발)

  • Joo, Jong-Yul;Oh, Jae-Chul
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.4
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    • pp.387-394
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    • 2016
  • Today, hot rolled mill plant are currently operating 24 hours a day. The main processes of hot-rolled steel mill are Reheating Furnace, Roughing Mill, Fishing Mill and the Down Coiler. In the process checking over the thickness and width of rolled material, temperature control is an important factor. It is quite often the cause of the work breakdown and find a bad elements for product. After the shipping out the product, when a claim occurs requires an investigation. In each process of the conventional thickness gauge, width, and thermometer. Operation by an independent data acquisition and this monitoring is problematic and straining of the operator. The monitoring process the data of each function and incorporate monitoring results can also check future work. The installation of this system will improve our efficiency and productivity. In the rolling process by developing more efficient operating quality monitoring system, this will be made possible.

Development of simulator of rolling process (압연공정 시뮬레이터의 개발)

  • 박철재;최승갑;곽재호
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.620-623
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    • 1996
  • POSCO has been developed a general purpose dynamic simulator of the hot strip steel mill. The simulator is a tool for developing the process control system in an industrial system solution business, by making the most use of control and simulation techniques fostered in steelmaking business. This simulator has, not only a powerful numerical analysis function, but an easy-to-use graphic user interface which readily enables to simulate dynamic system. This paper presents the features of the simulator and steel rolling process simulator as its application.

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