• Title/Summary/Keyword: Steel Making

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Combustion Characteristics of Wide Flame Burner (Wide Flame 버너의 연소 특성)

  • Park, Chang-Soo;Lee, Pil-Hyong;Han, Sang-Seok;Lee, Jae-Young;Hwang, Sang-Soon
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2204-2209
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    • 2008
  • Flame pattern in burner used in steel industry that constitutes 30% of country energy consumption is generally characterized as long narrow flame pattern so that localized heating causes product quality worse and many burners are needed for proper heating. This paper deals with flat wide flame pattern which has advantage in terms of uniform heating using less number of burners. For that purpose, impinging jet system of fuel and oxidant was used for making flat wide flame. Results show that nozzle angle $75^{\circ}$ of impinging jet is found to be optimum configuration for making effective wide flame which has uniform radiation heat transfer and flame temperature is also most uniform along the flame width for that nozzle angle.

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A Study on Microbiological Quality & Safty Control of Cold Sybean Noondles serviced by an Industry Foodservice Establishment (산업체 급식소에서 제공되는 콩국수의 미생물적 품질관리에 관한 연구( I ))

  • 주선의;김혜영
    • Korean journal of food and cookery science
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    • v.4 no.2
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    • pp.71-79
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    • 1988
  • This study is written to look into microbiological quality by passage of time and holding methods after making foods, by means of evaluating time, temperature and microbiological quality during various phases in product flow of cold soybean noodles serviced by an industry feeding operation for 500 persons a day, measuring pH & Aw and analyzing factors affecting microbiological growth conditions. The results were as follows: 1. According to phases in product flow of cold soybean noodles, it showed 15.6 hours of mean of needed time, $24.2^{\circ}C$ of room temperature, 5.1~7.6 of pH value & 0.95~0.98 of Aw except dry noodles. These conditions were good for multipling of microbe, and the phases with potential sanitary danger were ingredient, pre-preparation, holding before assembly and service and assembly & service. 2. As for holding methods and passage of time, holding at cold table was more effective than holding at room temperature as time past. 3. As for equipments using for making food, dipper, basket, kitchen board & kitchen towel showed high microbiological value in total aerobic plate counts and kitchen towel and stainless-steel were showed high microbioloical value in coliform counts. 4. E. coli, food poisoning bacteria was detected from barrel filled with soybean soup and also soybean itself.

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Modeling of heat efficiency of hot stove based on neural network using feature extraction (특성 추출과 신경회로망을 이용한 열 풍로 열효율에 대한 모델링)

  • Min Kwang Gi;Choi Tae Hwa;Han Chong Hun;Chang Kun Soo
    • Journal of the Korean Institute of Gas
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    • v.2 no.4
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    • pp.60-66
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    • 1998
  • The hot stove system is a process that is continuously and constantly generating the hot combustion air required for the blast furnace. The hot stove process is considered as a main energy consumption process because it consumes about $20\%$ of the total energy in steel making works. So, many researchers have interested in the improvement of the heat efficiency of the hot stove to reduce the energy consumption. But they have difficulties in improving the heat efficiency of the hot stove because there is no precise information on heat transformation occurring during the heating period. In order to model the relationship between the operating conditions and heat efficiencies, we propose a neural network using feature extraction as one of experimental modeling methods. In order to show the performance of the model, we compare it with Partial Least Square (PLS) method. Both methods have similarities in using the dimension reduction technique. And then we present the simulation results on the prediction of the heat efficiency of the hot stove.

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The Utilization of the steel converter dust (철강전노 dust의 활용에 관한 연구)

  • 김미성;김민석;김성원;오재현
    • Resources Recycling
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    • v.2 no.2
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    • pp.9-15
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    • 1993
  • In this study, magnetite($Fe_3$$O_4$) from the converter dust of the Kwangyang steel making factory has been recove-red by means of the magnetic separation and the sedimentation column. The magnetite recovered from the dust is used for the preparation of Sr-ferrite instead of hematite. The results obtained in this study as follows : 1. The converter EP dust of the Kwangyang steel making factory are composed of $\alpha$-Fe, ($Fe_3$$O_4$) wustite etc. Magnetite in the converter EP dust is recovered by using sedimentation column and plastic bonding magnet. 2. It was confirmed that Sr-ferrite synthesis could be possible without oxidizing roasting of the magnetite. The steps of Sr-ferrite formation are proposed as follows : I$SrCO_3$ $+Fe_3$O$_4$+1/2(1-X)$O_2$longrightarrow$\alpha$ $-Fe _2$$O_3$ $+SrFeO _3$\ulcorner+$CO_2$II. $5.5\alpha$ $-Fe_2$$O_3$ $+SrFeO_3$\ulcornerlongrightarrowSrFe\ulcornerO\ulcorner+1/2(1/2-X)$O_2$3. By using magnetite from the dust insted of hematite, the hard Sr-ferrite magnet of (B.H)\ulcorner=2.64MGOe in the magnetic characteristics was succesfully prepared.

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Material Characteristic of Slags and Iron Bloom Produced by Smelting Process Using Sand Iron (사철 제련을 통해 생산된 슬래그와 괴련철의 재료과학적 특성 비교)

  • Cho, Sung Mo;Cho, Hyun Kyung;Kwon, In Cheol;Cho, Nam Chul
    • Journal of Conservation Science
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    • v.34 no.1
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    • pp.39-50
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    • 2018
  • This study replicated traditional smelting methods to produce iron blooms from sand iron. The metallurgical properties of the slag and the iron blooms were analyzed. The sand iron materials used in the smelting experiments, which were based on ancient documents, were collected from Gyeong-Ju and Pohang. Analysis by WD-XRF and XRD showed that Gyeong-Ju's sand iron contains a high-titanium, with magnetite, and Pohang's sand iron contains a low-titanium, which magnetite and ilmenite were mixed. Analysis of the slag with XRD, and the micro-structure with metal microscopes and SEM-EDS, confirmed that the major compounds in the slag of the Gyeong-Ju's sand iron were fayalite and $w\ddot{u}stite$, and those in the slag of the Pohang's sand iron were titanomagnetite and fayalite. The differences in the main constituents were confirmed according to the Ti quantity. Finally, we observed the microstructures of the iron blooms. In the case of the iron bloom produced from Gyeong-Ju's sand iron, the outside was found to be dominantly a pearlite of eutectoid steel, while the inside was a hypo-eutectoid steel where ferrite and pearlite were mixed together. While, the major component of the iron bloom produced from Pohang's sand iron was ferrite, which is almost like pure iron. However, there were many impurities inside the iron blooms. Therefore, this experiment confirmed that making ironware required a process that involved removing internal impurities, refining, and welding. It will be an important data to identify the characteristics of iron by-products and the site through traditional iron-making experiments under various conditions.

Influence of the Cr-Carbides on the Mechanical Characteristics during Isothermal Heat-Treatment of the Mod.9Cr-1Mo Steel (Mod.9Cr-1Mo강의 항온변태시 기계적 특성변화에 미치는 Cr탄화물의 영향)

  • Hur, Sung-Kang;Lee, Jae-Hyun;Gu, Ji-Ho;Shin, Kee-Sam;He, Yinsheng;Shin, Jong-Ho
    • Korean Journal of Materials Research
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    • v.22 no.1
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    • pp.46-53
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    • 2012
  • In this study, mechanical tests and microstructural analyses including TEM analyses with EDX of precipitates in modified 9Cr-1Mo steel were carried out to determine the cause of embrittlement observed after heat-treatment, which limits the usage of the alloy for power plants. Mod. 9Cr-1Mo steel specimens at austenite temperature were quenched to the molten salt baths at $760^{\circ}C$ and $700^{\circ}C$, in which the specimens were kept for 10 min ~ 10 hr with subsequent air-cooling. Impact tests showed that the impact value dropped abruptly when the specimens were kept longer than 30 min at $\sim760^{\circ}C$ reaching to minima in about 1 hr, and then increasing at further retention. The tensile strength of the specimens reached the minimum value without much change afterward, whereas the values of elongation showed the same trend as that of the impact value. The isothermally heat-treated steel at $700^{\circ}C$ also showed a minimum impact value in about 1 hr. These results suggest that the isothermal heattreatment at 760 and $700^{\circ}C$ for about 1 hr induces temporal embrittlement in Mod. 9Cr-1Mo steel. The microstructural examination of all the specimens with extraction replica of the carbides revealed that the specimens with temporal embrittlement had $Cr_2C$, indicating that the cause of the embrittlement was the precipitation of the $Cr_2C$. In addition, TEM/EDX results showed that the Fe/Cr ratio was 0.033 to 0.055 for $Cr_2C$, whereas it was 0.48 to 0.75 for $Cr_{23}C_6$, making the distinction of the $Cr_2C$ and $Cr_{23}C_6$ possible even without direct electron diffraction analyses.

Characteristics Evaluation of Lathe Scrap for Manufacturing Fiber Reinforced Cementitious Composites (섬유보강 시멘트 복합체 제조를 위한 선반 스크랩의 특성 평가)

  • Bae, Suho;Jeon, Juntai;Kwon, Soonoh;Lee, Hyunjin;Kim, Sungwook
    • Journal of the Society of Disaster Information
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    • v.10 no.3
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    • pp.432-441
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    • 2014
  • The purpose of this research is to investigate characteristics of lathe scrap for manufacturing fiber reinforced cementitious composites(FRCCs) to use lathe scrap as a alternative materials of steel fiber. It should be noted that the use of the lathe scrap for making FRCCs raised friendly environmental effect as well as economy because the lathe scrap was a by-product of steel manufactures. For this purpose, various steel scraps were collected from processing plants of metal and then their physical properties were evaluated. Also, steel scraps were classified and analyzed according to the KS D 2101 and then of these scraps, lathe scrap as a alternative materials of steel fiber was suggested. In addition, FRCCs containing lathe scraps were made according to their total volume fractions of 0.0, 0.5, 1.0, 1.5, and 2.0% for water-binder ratios of 30%, 40%, respectively, and then characteristics, such as the workability, compressive strength, and flexural strength of those were evaluated. It was observed from the test result that the compressive strengths at 7 and 28 days of FRCCs containing lathe scrap were slightly small but the flexural strengths at 28 days of those increased by 10% compared with plain concrete.

Thickness Effects on the Fatigue Strength of Butt Welded Specimens using SM520C-TMC Steel (SM520C-TMC 강재의 피로강도에 대한 두께효과)

  • Kim, Kyoung Nam;Jung, In Su;Hwang, Nak Yeon;Jung, Kyoung Sup
    • Journal of Korean Society of Steel Construction
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    • v.16 no.6 s.73
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    • pp.847-855
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    • 2004
  • The criterion or specification on fatigue design has been generally based on fatigue strength curve derived by tests on specimens with varying thickness (10-30mm). Making the plate thicker, however, also decreases fatigue strength. It has been noted from the test results and the results of the analysis by fracture mechanics that the effect of thickness cannot be bypassed. From the several fatigue strength curves of specimen tests, modification of fatigue strength on plate thickness has been proposed. In this study, fatigue tests on SM520C-TMC were carried out, and the effects of thickness were evaluated. Finally, in consideration of the thickness, the modification of fatigue strength was derived. Comparing the results of this paper with those of previous studies, an outline of the behavior obtained is similar to previous ones, but the rate of decrease is smaller.

Optimum Design of Steel Frames Using Genetic Algorithms (유전자 알고리즘을 이용한 강 뼈대 구조물의 최적설계)

  • 정영식;정석진
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.13 no.3
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    • pp.337-349
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    • 2000
  • Genetic Algorithms(GA) together with simulated annealing are often called methods of last resorts since they can be applicable to any kind of problems, particularly those to which no sophisticated procedures are applicable or feasible. The design of structures is primarily the process of selecting a section for each member from those available in the market, resulting in the problem of combinatorial nature. Therefore it is usual for the design space to include astronomical number of designs making the search in the space often impossible. In this work, Genetic Algorithms and some related technique are introduced and applied to the design of steel frameworks. In problems with a small number of design variables, GA found true global optima. GA also found true optima for the continuous variable test problems and proved their applicability to structural optimization. For those problems of real size, however, it appears to be difficult to expect GA to find optimum or even near optimum designs. The use of G bit improvement added to ordinary GA has shown much better results and draws attention for further research.

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High Temperature Gas Nitriding of Austenitic Stainless Steels (오스테나이트계 스테인리스강의 고온질화)

  • Kong, J.H.;Yoo, D.K.;Park, J.H.;Lee, H.W.;Sung, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.6
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    • pp.311-317
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    • 2007
  • This study examined the phase changes, nitride precipitation and variation in mechanical properties of STS 304, STS 321 and STS 316L austenitic stainless steels after high temperature gas nitriding (HTGN) at temperature ranges from $1050^{\circ}C\;to\;1150^{\circ}C$. Fine round type of $Cr_2N$ nitrides were observed in the surface layers of 304 and 316L steels, even more in STS 321. Additionally, square type of TiN was found in STS 321 austenitic matrix too. As a result of many precipitates in the surface layer of the STS 321, it was seen $370{\sim}470Hv$ hardness variation depending on the HTGN treatment conditions, and interior region of austenite represented 150Hv. The surface hardness value of STS 304 and STS 316L showed $255{\sim}320Hv$, respectively. The nitrogen content was shown 0.27, 1.7 and 0.4% respectively at the surface layers of the STS 304, STS 321 and STS 316L. After the HTGN it was shown the improvement of corrosion resistance of the STS 321 and STS 316L compared with solution annealed steels in the solution of 1N $H_2SO_4$ whereas the STS 304 was not.