• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1337-1340
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• 2005

A rheology casting technology has some advantages compared with conventional forming processes such as die casting, squeeze casting and hot/cold forming. The liquid segregation is important on mechanical properties of materials using rheology casting. In this study, so, molecular dynamics simulations were performed for the control of liquid segregation. Because the dynamics of fluid flow about nano-scaled materials is completely different from continuum, molecular dynamics simulations were used. The behavior of particles was far from the truth according to boundary conditions in simple flow. But various movement of particles appear at two or more molecular simulations.

• 소성∙가공
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• 제8권2호
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• pp.188-199
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• 1999

Semi-Solid Forming Process(Thixoforming, Rheocasting) is a novel forming process which has some advantages compared with conventional die casting, squeeze casting and hot/cold forging. In this study. Thixoforming process was selected as analysis processing in terms of billet handling and easiness of automation process. The Thixoforming process consists of reheating process of billet, billet handling, filling inot the die cavity and solidification of SSM part. In filling process, two rheology models which were Newtonian and Non-Nettonian model (Ostwald-deWaele)were verified with experimental results. The Ostwald-deWaele model shows the good agreement to the real flow and filling phenomena in die cavity. To give a boost the economical efficiency of Thixoforming process and to ensure the good forming result, reheating device coupled die set was proposed and the initial billet temperature for system that was found from experimental resluts. This study presents an overview of application of numerical analysis for simulation of semi-solid metal forming process to reduce the lead time for development of manufacturing part in industrial field.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.333-338
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• 2003

Nano-imprint lithography(NIL) is a polymer embossing technique, capable of transferring nano-scale patterns onto a thin film of thermoplastics such as polymethyl methacrylate(PMMA) using this parallel process. Feature size down 10 nm have been demonstrated. In NIL, the pattern is formed by displacing polymer material, which can be squeeze flow of a viscous liquid. Due to the size of the pattern, a thorough understood of the process through experiments may be very different. Therefore we nead to resort to numerical simulation on the embossing process. Generally, there are two ways of numerical simulation on nano-scale flow, namely top-down and bottom-up approach. Top-down approach is a way to simulate the flow assuming that polymer is a continuum. On the contrary, in the bottom-up approach, simulation is peformed using molecular dynamics(MD). However, as latter method is not feasible yet. we chose the top-down approach. For the numerical analysis, two dimensional moving grid was used since the moving grid can predict the flow front. Effects of surface tension as well as the slip at the boundary were also considered.

• 대한치과보존학회:학술대회논문집
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• 대한치과보존학회 2008년도 Spring Scientific Meeting(the 129th) of Korean Academy if Conservative Dentistry
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• pp.235-245
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• 2008

본 연구의 목적은 복합레진의 slumping resistance를 측정할 수 있는 방법을 개발하고, 그 유용성을 평가하기 위해 rheometer를 이용해 측정된 복합레진의 여러 유변학적 성질과 slumping resistance의 상호 관련성을 밝히고자 하였다. 상용되는 hybrid composites (Z100, Z250, DenFil, Tetric Ceram, ClearFil)와 nanofil composite (Z350)를 2 mm 두께의 디스크 모양의 시편으로 만들었다. 사각형의 단면을 가진 알루미늄 형판으로 레진 디스크를 눌러 표준화된 자국을 남겼다. 이것을 즉시 광중합하거나 (no-slump) $25^{\circ}C$ 에서 3 분간 방치한 후에 광중합 하였다 (slumped). 횐 경석고로 광중합된 레진을 복제한 후 laser 3-D profilometer 로 표면의 단면 영상을 얻었다. Slumping 전 후 홈의 깊이의 비를 구해 slumping resistance index (SRI)라 정의하였다. 각 복합레진의 중합 전 전단 점탄성을 측정하기 위해 회전형 rheometer를 이용하여 동적회전전단실험과 squeeze test를 시행하였다. 더불어 flow test를 시행하였다. 동적회전 전단실험 및 압착실험의 결과와 SRI의 상호관련성을 조사하기 위해 상관분석을 하였다. 여섯 가지의 재료의 SRI 값에는 차이가 있었다 (Z100 < DenFil < Z250 < ClearFil < Tetric Ceram < Z350). SRI는 전단점성 (손실)계수 G"와 가장 큰 양의 상관관계를 보였으며 Tan ${\delta}$는 SRI와 상관관계가 없었다. SRI는 수직 가압에 대한 저항 보다 전단흐름에 대한 저항과 관련성이 높았다. 본 연구에서 도입된 imprint method와 SRI는 복합레진이 slumping 되는 경향을 정량화하였으며 복합레진 조작성의 평가방법으로 사용할 수 있었다.

• Restorative Dentistry and Endodontics
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• 제33권3호
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• pp.235-245
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• 2008

본 연구의 목적은 복합레진의 slumping resistance를 측정할 수 있는 방법을 개발하고, 그 유용성을 평가하기 위해 rheometer를 이용해 측정된 복합레진의 여러 유변학적 성질과 slumping resistance의 상호 관련성을 밝히고자 하였다. 상용되는 hybrid composites (Z100, Z250, DenFil, Tetric Ceram, ClearFil)와 nanofil composite (Z350)를 2 mm 두께의 디스크 모양의 시편으로 만들었다. 사각형의 단면을 가진 알루미늄 형판으로 레진 디스크를 눌러 표준화된 자국을 남겼다. 이것을 즉시 광중합하거나 (no-slump) $25^{\circ}C$ 에서 3 분간 방치한 후에 광중합 하였다 (slumped). 흰 경석고로 광중합된 레진을 복제한 후 laser 3-D profilometer 로 표면의 단면 영상을 얻었다. Slumping 전 후 홈의 깊이의 비를 구해 slumping resistance index (SRI)라 정의하였다. 각 복합레진의 중합 전 전단 점탄성을 측정하기 위해 회전형 rheometer 를 이용하여 동적회전전단실험과 squeeze test를 시행하였다. 더불어 flow test를 시행하였다. 동적회전전단실험 및 압착실험의 결과와 SRI의 상호관련성을 조사하기 위해 상관분석을 하였다. 여섯 가지의 재료의 SRI 값에는 차이가 있었다 (Z100 < DenFil < Z250 < ClearFil < Tetric Ceram < Z350). SRI 는 전단 점성(손실)계수 G"와 가장 큰 양의 상관관계를 보였으며 Tan ${\delta}$는 SRI와 상관관계가 없었다. SRI는 수직 가압에 대한 저항 보다 전단흐름에 대한 저항과 관련성이 높았다. 본 연구에서 도입된 imprint method와 SRI는 복합레진이 slumping 되는 경향을 정량화하였으며 복합레진 조작성의 평가방법으로 사용할 수 있었다.

• Korea-Australia Rheology Journal
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• 제20권3호
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• pp.109-116
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• 2008

The effect of intermolecular aggregation induced by hydrophobic and electrostatic interactions on shear and elongational flow properties of aqueous acrylic thickener solutions is discussed. Complex shear modulus is determined at frequencies up to $10^4$ rad/s employing oscillatory squeeze flow. Extensional flow behavior is characterized using Capillary Break-up Extensional Rheometry. Aqueous solutions of poly(acrylic acid)(PAA)/poly(vinylpyrrolidone-co-vinylimidazole) (PVP-VI) mixtures exhibit unusual rheological properties described here for the first time. Zero-shear viscosity of the mixtures increases with decreasing pH and can exceed that of the pure polymers in solution by more than two orders of magnitude. This is attributed to the formation of complexes induced by electrostatic interactions in the pH range, where both polymers are oppositely charged. PAA/PVP-VI mixtures are compared to the commercial thickener Sterocoll FD (BASF SE), which is a statistical co-polymer including (meth) acrylic acid and ethylacrylate (EA) forming aggregates in solution due to "sticky" contacts among hydrophobic EA-sequences. PAA/PVP-VI complexes are less compact and more deformable than the hydrophobic Sterocoll FD aggregates. Solutions of PAA/PVP-VI exhibit a higher zero-shear viscosity even at lower molecular weight of the aggregates, but are strongly shear-thinning in contrast to the weakly shear-thinning solutions of Sterocoll FD. The higher ratio of characteristic relaxation times in shear and elongation determined for PAA/PVP-VI compared to Sterocoll FD solutions reflects, that the charge-induced complexes provide a much stronger resistance to extensional flow than the aggregates formed by hydrophobic interactions. This is most likely due to a break-up of the latter in extensional flow, while there is no evidence for a break-up of complexes for PAA/PVP-VI mixtures. These flexible aggregates are more suitable for the stabilization of thin filaments in extensional flows.

• Tribology and Lubricants
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• 제12권4호
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• pp.28-34
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• 1996

The lubrication characteristics of high-speed ball bearings have been investigated empirically using 45mm bore split inner ring ball bearings employed in small industrial gas turbine engines with oil-jet lubrication method. For the close structural simulation, experiments carried out with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be directly applied to the design and the development of gas turbine engines. Testing was done by varying operating speeds, axial load on bearings, and lubricant flow rates. During testing, the temperature of bearing at outer-ring face, the power consumption of the driving motor, and the rotating resistance of the bearing were measured. From this study, the representative factors for lubrication characteristics at high speed was found, and the most important one was not operating speed but axial load up to 1.95 million dmN speed and 2969 N axial load. Furthermore, the detailed variation of the rotational resistance of the bearing could be visualized by measuring the change of the radial load under the bearing supports. The rotational resistance consists of the frictional resistance and the bearing-cavity oil resistance.

• 한국정밀공학회지
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• 제19권11호
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• pp.211-220
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• 2002

Optical disk drives read information by replacing a laser beam on the disk track. As information has become larger, the more accurate position control of a laser beam is necessary. In this paper, we report the analysis and fabrication of the micro mirror for optical disk drivers. A coupled simulation of gas flow and structural displacement of the micro mirror using the Finite-Element-Method is applied to this. The mirror was fabricated by using MEMS technology. Especially, the process using the lapping and polishing step after the bonding of the mirror and electrode plates was employed for the Process reliability. The mirror size was 2.5mm${\times}$3mm and it needed about 35V for displacement of 3.2 ${\mu}$.

• Tribology and Lubricants
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• 제23권3호
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• pp.109-116
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• 2007

A scroll compressor is on the increase in the use for the cooling and ambition machinery because of the advantages about high efficiency, low vibration and low noise. The design of thrust bearing for scroll compressor has depended on the experience. The lubrication considering the squeeze flow was applied for high side shell and low side shell of scroll thrust bearing. This work was based on governing fluid lubrication equation at the general coordinate. It shows the behavior for an orbiting scroll with direct numerical analysis using FDM. This study obtained the theoretical design value by finding load capacity and tilting angle of an orbiting scroll for thrust bearing in a scroll compressor. Especially this work performed the analysis about the design parameter. The program was written using Visual C++ to enhance user to change the design parameter easily. In particular the result value and the pressure profile were displayed as windows in every step for user to understand without difficulty.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.1186-1189
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• 2004

A new pump used in arthroscopy surgery was developed. The pump is driven by pneumatic air compressor and controlled by a stepper motor connected to an air regulator. Pressure control performance was observed to be similar compared to commercially available artheroscopy pumps. However, pressure pulses observed in the commercial pumps driven by multiple rollers disappeared in the pneumatically driven pump. The new pump required containers to enclose and squeeze saline solution packs. A dramatic saving in manufacture cost is expected considering the simple pneumatic drive used in this pump.