• Title/Summary/Keyword: Spur

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Cavity Design Method for Injection-Molded Spur Gears

  • Kim, Choong-Hyun;Lee, Sung-Chul;Ahn, Hyo-Sok;Chong, Tae-Hyong
    • Journal of Mechanical Science and Technology
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    • v.14 no.1
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    • pp.65-71
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    • 2000
  • Mold cavities of gears should be made larger than the product specification since plastics shrink when changing from a molten to a solid state. For injection molded spur gears, two design methods for the compensation of shrinkage are widely used. One is the module correction method and the other is the pressure angle correction method. Both methods are based on the assumption that shrinkage occurs toward the center of a molded gear. This paper deals with the shrinkage rate and proposes a method of designing gear cavity derived from the measured shrinkage rates which govern the outside diameter, the tooth depth and the tooth thickness of a molded gear. The proposed method imposes no restriction on the shrinkage direction and provides a cavity with all of the fundamental gear design parameters.

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A Low Spur Phase-Locked Loop with FVCO-sampled Feedforward Loop-Filter (스퍼의 크기를 줄이기 위해 VCO 주기마다 전하가 전달되는 구조의 Feedforward 루프필터를 가진 위상고정루프)

  • Choi, Hyek-Hwan
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.10
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    • pp.2387-2394
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    • 2013
  • A low spur phase-locked loop (PLL) with FVCO-sampled feedforward loop-filter has been proposed. Conventional PLL has loop filter made of a resistor and capacitors. The proposed PLL is working stably with the filter consisted of capacitors and a switch. It has been designed with a 1.8V $0.18{\mu}m$ CMOS process and proved by simulation with HSPICE.

중공소재에 의한 스퍼어기어의 냉간단조

  • Choi, Jae-Chan;Heo, Gwan-Do;Kim, Chang-Ho;Choi, Young
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.224-230
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    • 1993
  • Closed-die forging of spur gears with hollow cylindrical billet has been analysed by using the upper-bound method. A kinematically admiccible velocity field has been developed. wherein, an involute curve has been introduced to represent the forging die profile. In the analysis, the deformation regions have been divided into nine zones. A constant frictional stress has been assumed on the contacting surfaces. Utilizing the formulated velocity field, numerical calcuations have been carried out to investigate the effects of various parameters, such as module, number of teeth and friction factor,on the forging of spur gears.

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A study on the changes of involute-curve of spur gear die for cold forging and forged part (냉간 단조 스퍼어 기어의 금형과 단조품의 인볼류트 곡선 변화 연구)

  • 천세환;이정환;이영선;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.44-48
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    • 2003
  • In metal working, cold forging that has profit to satisfy dimension accuracy is using in various manufacturing products. Recently, most of the interest thing is precision forging of gear, Gear forging product is more strength than broaching gear, and it has many advantages with reduction of factory expenses. The reason of difficulty to improve accuracy of gear dimension compare to another products is the dimension accuracy is very high, approximately 10$\mu\textrm{m}$, and because die of involute teeth and elastic strain of forged tool differ from standard curve. This paper represent quantitative analysis of die and teeth of forged tool, namely difference of curves, with experiments and analyze the factor of dimension gap, finally, will design compensated involute curve.

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A Study on the Effect of Heat-treatment on the Fatigue Strength of SCM420 Spur Gears (SCM420기어의 피로강도에 미치는 열처리효과에 관한 연구)

  • 류성기;신용호
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.13-19
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    • 1999
  • This study deals with effects of heat-treatment on the bending fatigue of SCM420 spur gears. The test gears are heat-treated by two different treatments. After carburization, one group of the test gears is quenched directly, while another group is furnace cooled, reheated then quenched. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic serve-controlled pulsating tester. The S-N curves are obtained and illustrated. By comparing the estimated strength with the experimental results, the validity of the previous experimental formula, presented by the authors for estimating the fatigue strength of carburized gears, was discussed for these tested gears.

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A Study on the Surface Roughness Variation of Spur Gear Teeth as a function of the Surface Treatment (표면처리에 따른 평기어 치의 표면거칠기 변화에 관한 연구)

  • 유장열;이성철;권오관;정태형
    • Tribology and Lubricants
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    • v.7 no.2
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    • pp.67-74
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    • 1991
  • The contact characteristics of gear tooth surface were studied by using the gear test rig of power circulation type. The effect of surface treatment conditions and revolutions on the tooth surface roughness parameters, and the relations between the lubrication conditions and tooth surface conditions, in spur gear sets wear considered. The result show that heat treatment of gear have an important effect upon fatigue strength and tooth surface conditions, and surface asperities undergo a circulating process of creation and destruction because of the influnce of plastic deformation. And surface roughness conditions at the tooth tips accompany a great deal of variation in running-in stage. According to the lubrication analysis and the study the tooth surface have a greater effect on surface demage than lubrication conditions, in mixed-lubrication condition.

A Study on closed-die forging of Spur Gears by Upper Bound Method (상계법에 의한 스퍼어 기어의 밀폐단조에 관한 연구)

  • Choi, J.C.;Hur, K.D.;Kim, C.H.;Choi, Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.55-62
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    • 1994
  • For theoretical estimate of closed-die forging pressure, upper-bound method is applied to the involute tooth profile. In the analysis, the deformation regions have been divided into several zones. A constant frictional stress has been assumed on the contacting surfaces. Utilizing the formulated velocity fields, numerical calculations have been carried out to investigate the effects of various parameters, such as module, number of teeth and friction factor, on the forging of spur gears. Very close agreement was found between the predicted values of forging load and those obtained from experimental results.

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Deformation Characteristics of Gear System with a Profile Shift Coefficient Preserving Center Distance (중심 거리 불변의 전위 계수를 적용한 기어 시스템의 변형 특성 해석)

  • Park, Su-Jin;Yoo, Wan-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.194-199
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    • 2003
  • In this paper, elastic deformations of several gear teeth are analyzed. The contact between a gear and pinion is modeled as a contact problem. The deformation overlap, which is defined as the interference due to deformation of gear teeth, is defined to represent the deformation characteristics of profile shifted spur sear system. The calculated deformation overlap shows teeth interference in the deformed state of a Rear system.

A Study on the Forging of Spur Gears with Internal Serrations (내부세레이션홈을 갖는 스퍼어 기어의 단조에 관한 연구)

  • 최종웅;조해용
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.81-89
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    • 1998
  • Numerical calculation tools for forging of gear-like components based on kinematically admissible velocity fields for upper bound method applicable to various deformation features of workpiece in forging processes were suggested. Each one of them deals with unidirectional flow of metal on dies, such as external involute spur gear. square spline, internal serrations. A complex calculation tool of gear-like component forging process was built up by combining these kinematically velocity fields. In this paper the workpiece with 110th external and internal teeth is divided into two parts. The deformation of each part is analyzed simultaneously using numerical calculation tool from combined kinematically admissible velocity field. The experimental set-up was installed in a 200 ton hydraulic press. As a result, each kinematically admissible velocity field could be combined with others and the calculated solution are useful to predict the capacity of forging equipment.

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