• Title/Summary/Keyword: Spring shape effect

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Spring-back Evaluation of Automotive Sheets Based on Combined Isotropic-Kinematic Hardening Rule (혼합 등방-이동 경화규칙에 기초한 자동차용 알루미늄합금 및 Dual-Phase 강 판재의 스프링백 예측)

  • ;;;Chongmin kim;Michael L. Wenner
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.15-20
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    • 2004
  • In order to evaluate spring-back behavior in automotive sheet forming processes, a panel shape idealized as a double S-rail has been investigated. After spring-back has been predicted for double S-rails using the finite element analysis, results has been compared with experimental measurements for three automotive sheets. To account for hardening behavior such as the Bauschinger and transient effects in addition to anisotropic behavior, the combined isotropic-kinematic hardening law based on the Chaboche type model and a recently developed non-quadratic anisotropic yield function have been utilized, respectively.

A study on the Design of Bidirectional Actuator using NITINOL (NITINOL을 이용한 차동식 액츄에이터의 설계에 관한 연구)

  • 정상화;김현욱;신형성;차경래;신병수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.670-674
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    • 2002
  • In the recent years, as the research and the development of micro and precision machinery become active, the interest of micro actuators using SMA(Shape Memory Alloy) has been increased. The dynamic characteristic analysis of SMA is necessary for actuator application and many common researches report the material characteristics of SMA sufficiently. However, the research on dynamic characteristics is very deficient. In this paper, the helical spring are fabricated with NiTi SMA wire of high resistivity. The force, response speed, temperature, and displacement are measured by digital force gauge, infrared thermometer, and laser displacement sensor so that the dynamic characteristics of this SMA is analyzed. Also, bidirectional actuator was fabricated and experimented for its performance.

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A study on dynamic behavior of bidirectional SMA Actuator with forced-cooling (강제공냉 차동식 형상기억합금 액츄에이터의 동작특성에 관한 연구)

  • 정상화;김현욱;차경래
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.47-52
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    • 2003
  • In the recent years, as the research and the development of micro and precision machinery become active, the interest of micro actuators using SMA(Shape Memory Alloy) has been increased. The dynamic characteristic analysis of SMA is necessary for actuator application and many common researches report the material characteristics of SMA sufficiently. However, the research on dynamic characteristics is very deficient. In this paper, the helical spring are fabricated with NiTi SMA wire of high resistivity. The force, response speed, temperature, and displacement are measured by digital force gauge, infrared thermometer, and laser displacement sensor so that the dynamic characteristics of this SMA is analyzed. Also, bidirectional actuator was fabricated and experimented fir its performance.

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A study on the Improvement of the Performance of Biodirectional SM Actuator (NiTi 형상기억합금을 이용한 차동식 액츄에이터의 동작성능 향상을 위한 연구)

  • Jeong, Sang-Hwa;Kim, Hyon-Uk;Cha, Kyoung-Rae;Song, Suk;Shin, Byung-Su;Lee, Kyoung-Hyoung
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.346-351
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    • 2003
  • In the recent years, as the research and the development of micro and precision machinery become active, the interest of micro actuators using SMA(Shape Memory Alloy) has been increased. The dynamic characteristic analysis of SMA is necessary for actuator application and many common researches report the material characteristics of SMA sufficiently. However, the research on dynamic characteristics is very deficient. In this paper, the helical spring are fabricated with NiTi SMA wire of high resistivity. The force, response speed, temperature, and displacement are measured by digital force gauge, infrared thermometer, and laser displacement sensor so that the dynamic characteristics of this SMT is analyzed. Also, bidirectional actuator was fabricated and experimented for its performance

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Relationship between Restoring Force and Typical Stroke with SMA Coil Spring in Electrosurgical Knee Wand (슬관절 수술용 전기소작완드에 적용되는 형상기억합금 코일스프링의 회복력 및 행정거리의 관계)

  • Yang, Young-Gyu;Han, Gi-Bong;Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.12
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    • pp.1301-1307
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    • 2011
  • Electrosurgical knee wand (EKW) is a high-frequency thermocautery instrument and is often used for coagulation, ablation, excision, and extirpation of knee ligaments and tissues. In order to maximize the success rate, ease, and safety of knee surgery using EKW and radiofrequency ablation, it is necessary to ensure that the EKW selectively approaches the lesion with utmost accuracy and safety. The key feature of this instrument is its excellent maneuverability. Hence, the authors constructed a tensile spring model based on a shape memory alloy (SMA), which exhibits the shape memory effect. This model can be used in knee surgery as it is considered the most biocompatible femorotibial surgical actuator. The changes in external temperature with current and the thermoelectric characteristics of the SMA were investigated. The relationship between the restoring force and the typical stroke (TS) in response to the conditions in the SMA tensile spring design were evaluated. In conclusion, as the diameter of the SMA tensile spring decreased, the maximum temperature increased. The strain in the actuator caused a stable and proportional increase in the force and induced current for up to 15s, but this increase became very unstable after 30s. Moreover, the relationship between the current and the TS was more stable than that between the current and the restoring force.

Cyclic compressive behavior of polyurethane rubber springs for smart dampers

  • Choi, Eunsoo;Jeon, Jong-Su;Seo, Junwon
    • Smart Structures and Systems
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    • v.20 no.6
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    • pp.739-757
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    • 2017
  • The main goal of this study is to investigate the hysteretic behavior of polyurethane rubber springs in compression with and without precompression. The precompression is introduced to provide rigid force in the behavior, and thereby a precompressed rubber spring can be used for a restoring element. For the goal, this study prepares nine rubber springs for three suites which are all cylindrical in shape with a hole at the center. The rubber springs in each suite have different dimensions of diameter and length but have similar shape factors; thus, they are designed to have a similar compressive stiffness. Three rubber springs from the nine are tested with increasing compressive strain up to 30% strain to investigate the behavior of the rubber springs without precompression as well as the effect of the loading strain. The nine springs are compressed up to 30% strain with increasing precompressive strain from 0 to 20% at increments of 5%. The study analyzes the effective stiffness and damping ratio of the rubber springs with and without precompression, and the rigid force of the precompressed rubber springs is discussed. Finally, this study suggests a regression method to determine the minimum required precompression to eliminate residual strain after unloading.

A Study of Spring-back Effect According to the Number of Roll Passes in the Roll Forming Process (롤 포밍 공정에서의 롤 패스의 수에 따른 스프링 백 영향 연구)

  • Kim, Dong-Hong;Zhang, Ya;Jung, Dong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.42-49
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    • 2016
  • This study was analyed V-bending in order to analyze the spring-back phenomenon in the roll forming process. The material of forming sheet used in the roll forming process is high tension steel and the product name of sheet material is POSTEN 60. The most important variable is the number of roll passes (3-Pass, 4-Pass, 5-Pass, 6-Pass and 10-Pass) and other roll forming process variables were fixed. To determine the characteristics of the tension and compression, the forming sheet was analyzed by dividing the layer (Upper and Bottom) in the thickness direction from the center line. The results of FEM simulation analysis was derived to von-mises stress equivalent strain, and the spring-back value was calculated according to the final forming shape. The more number of the roll pass, von-mises stress and equivalent strain value of forming sheet were lowed. Also, spring-back values tended to decrease. The results of this study can be utilized for prediction and trend of spring-back value in the roll forming process applied to high tension steel sheet. So, development time and cost of the roll forming process is expected to be reduced.

Formability of Flow Turning Process (플로우 터닝 공정에서의 성형성 연구)

  • Choi S.;Kim S. S.;Na K. H.;Cha D. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.195-199
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    • 2001
  • The flow turning process, an incremental forming process, is a cost-effective forming method for axi-symmetric intricate parts to net shape. However, the flow turning process shows a fairly complicated deformation, it is very difficult to obtain satisfactory results. Therefore extensive experimental and analytical research has not been carried out. In this study, an fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate(v ) and comer radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have an effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distributions of a multistage cup obtained by flow turning process were observed and compared with those of a commercial product produced by conventional deep drawing.

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A Geostrophic Adjustment Model of the Seasonal Variation of the Ulleung Warm Eddy

  • Seung Young Ho
    • Fisheries and Aquatic Sciences
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    • v.4 no.3
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    • pp.101-111
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    • 2001
  • In an attempt to demonstrate the seasonal variation of the Ulleung Warm Eddy (UWE), in which the UWE changes its shape from a warm core ring in early spring to a warm lens in late summer under the effect of surrounding East Korean Warm Current (EKWC) Water, a simple geostrophic adjustment model is considered. Model results indicate that the buoyancy increase of the EKWC Water and the strengthening of the EKWC towards summer, both of which are typical of this region, are the major factors governing the seasonal variation of the UWE.

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CONTACT PRESSURE DISTRIBUTION OF RADIAL TIRE IN MOTION WITH CAMBER ANGLE

  • Kim, Seok-Nam;Kondo, Kyohei;Akasaka, Takashi
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.387-394
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    • 2000
  • Theoretical and experimental study is conducted on the contact pressure distribution of a radial tire in motion under various camber angles. Tire construction is modelled by a spring bedded elastic ring, consisted of sidewall springs and a composite belt ring. The contact area is assumed to be a trapezoidal shape varying with camber angles and weighted load. The basic equation in a quasi-static form is derived for the deformation of a running belt with a constant velocity by the aid of Lagrange-Euler transformation. Galerkin's method and stepwise calculation are applied for solving the basic equation and the mechanical boundary condition along both sides of the contact belt part subjected to shearing forces transmitted from the sidewall spring. Experimental results on the contact pressure, measured by pressure sensors embedded in the surface of the drum tester, correspond well with the calculated ones for the test tire under various camber angles, running velocities and weighted loads. These results indicate that a buckling phenomenon of the contact belt in the widthwise direction occurs due to the effect of camber angle.

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