• Title/Summary/Keyword: Spray Nozzle

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A Research of Nozzle Spray System of Vertical Type Etcher (수직형 식각 장비의 노즐 분사 시스템에 대한 연구)

  • Kim, Jum-Young;Joo, Kang-Wo;Yoon, Jong-Kook;Ryu, Sun-Joong;Kim, Kwang-Sun
    • Journal of the Semiconductor & Display Technology
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    • v.10 no.4
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    • pp.125-130
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    • 2011
  • The recent PCB (Printed Circuit Board) wet etcher has been needed to process pattern within $20{\mu}m$ width on a $20{\mu}m$ thick board. A previous PCB etcher can be used with multiple points of roller rolls or slips off a board. Also, the damage of the board by contacting the roller increases the friction defects. A vertical type boards transporting process is developed to solve the problems of boards friction and sagging in a horizontal etcher. In this research, CFD (Computational Fluid Dynamics) method is used to design an improved spray nozzle including the critical part of etcher, and establish the design method. Meanwhile, major spray characteristics are expected in diverse nozzle types and variables. Lastly, diverse simulation results are adapted to design an improved nozzle and spray system.

Experimental Study on Spray Performance of Nozzles for Autonomous Fire Fighting Monitor (자율형 소화모니터 노즐의 분사 성능에 대한 실험 연구)

  • Rhyu, SeongSun;Kim, HyoungTae;Seo, JeongHwa
    • Journal of the Society of Naval Architects of Korea
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    • v.59 no.2
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    • pp.80-88
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    • 2022
  • A systematic experimental study is carried out for the fire fighting monitor nozzle of 65A diameter to design and manufacture a new nozzle with better water spray performance than available domestic nozzles. The nozzle inlet pressure, flow rate and reach for the discharged water from the nozzle are measured by utilizing the experimental facility consisting of two pumps and piping system with a flow meter and pressure gauges. It was found that the baffle position and baffle head chamfering were the most sensitive design factors to be remarkably changed in the flow rate of the discharged water. Also, It was confirmed that the baffle position and the water exit area had the significant effect on the change in reach distance. The results obtained from this study are expected to be used effectively to design new nozzles with excellent spray performances and also to validate numerical analysis results for evaluating the water spray performance of fire fighting monitor nozzles.

An Experimental Study on Structure of Air-assist Spray with Air Entrainment (공기유입을 고려한 2유체 분무의 구조에 관한 실험적 연구)

  • Chae, H.C.;Kim, D.I.;Oh, S.H.
    • Journal of ILASS-Korea
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    • v.6 no.1
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    • pp.9-17
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    • 2001
  • The effect of air entrainment in twin-fluid spray structure is investigated experimentally by varing the amount of itemizing air. The air entrainment is expected to affect on droplet size and velocity, droplet number density, turbulent kinetic energy and vorticity. PDA(Phase Doppler Anemometer) and PIV(Particle Image Velocimetry) system are used to measure those important factors in analyzing spray structure. The results show that spray structure consists of three distinctive regions ; the atomizing region near nozzle, characterizing strong convective effect, the central core region where droplets are accelerated, and the spray sheath region where droplets are decelerated due to air entrainment. The local air entrainment rate is largest near nozzle, characterizing strong turbulent kinetic energy and vorticity but deceases along axial distance.

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Intermittent Atomization Characteristics of Multi-Hole and Single-Hole Diesel Nozzle

  • Lee, Jeekuen;Kang, Shin-Jae;Park, Byungjoon
    • Journal of Mechanical Science and Technology
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    • v.16 no.12
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    • pp.1693-1701
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    • 2002
  • The intermittent spray characteristics of a multi-hole and a single-hole diesel nozzle were experimentally investigated. The hole number of the multi-hole nozzle was 5, and the hole diameter of the 5-hole and the single-hole nozzle was the same as d$\_$n/=0.32 ㎜ with the constant hole length to diameter ratio(l$\_$n//d$\_$n/=2.81). The droplet diameters of the spray, including the time-resolved droplet diameter, SMD (Sauter mean diameter) and AMD (arithmetic mean diameter) , injected intermittently from the two nozzles into the still ambient were measured by using a 2-D PDPA (phase Doppler particle analyzer). Through the time-resolved evolutions of the droplet diameter, it was found that the structure of the multi-hole and the single-hole nozzle spray consisted of the three main parts : (a) the leading edge affected by surrounding air. and composed of small droplets; (b) the central part surrounded by the leading edge and mixing flow region and scarcely affected by the resistance of air, (c) the trailing edge formed by the passage of the central part. The SMD decreases gradually with the increase in the radial distance, and the constant value is obtained at the outer region of the radial distance (normalized by hole diameter) of 7-8 and 6 for the 5-hole and single-hole nozzle, respectively. The SMD along the centerline of the spray decrease shapely with the increase in the axial distance after showing the maximum value near the nozzle tip. The SMD remains the constant value near the axial distance(normalized by hole diameter) of 150 and 180 for the 5-hole and the single-hole nozzle, respectively.

A Study on Spray Characteristics according to Design Parameters and Pressure Conditions of Industrial Y-jet Nozzle (산업용 Y-jet 노즐의 설계변수 및 압력 조건에 따른 분무특성에 관한 연구)

  • Lee, Sang Ji;Hong, Jung Goo
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.137-144
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    • 2019
  • The Y-jet nozzle has benefits such as simple design and wide operating conditions. Because of these benefits, it is used in various combustion devices including industrial boilers. The most important variables in the design of the Y-jet nozzle are the mixing chamber length, the supply diameter of the liquid fuel and gas, and the exit orifice diameter. In addition, because of the use of a twin-fluid, optimized data is required depending on the spray condition. In this study, spray experiment was carried out under the pressure condition of 7 bar or more, which is the spraying condition used in industry. There was no change in flow rate with the length of the Y-jet nozzle mixing chamber, but the difference in SMD was confirmed. Adjusting the exit orifice diameter is most important to achieve the desired flow rate. Changes in the liquid and gas inlet port diameters ratio were found to be help improve the operating range and significant difference in SMD was observed.

A Study on the Distribution of Cylindrical Disk Spray by a Impinging Disk (충돌판에 의한 원판형 분무의 공간분포에 관한 실험적 연구)

  • 차건종;김덕줄
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.251-262
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    • 1995
  • The goal of this study is to provide fundamental information on the design of a new diesel injector system. The cylindrical disk spray was made by an impinging disk insited below the exit of air-assist atomizor. The disintegration processes on a twin-fluid atomization by air-assist atomizor were investigated. Liquid jet was disintegrated at the condition that wavelength was equal and longer than the circumference of the liquid jet, .lambda. .geq. .pi.do. However, the wavelength and the diameter of the liquid jet were decreased according to the increasing of air velocity. The relative density distribution of droplets and pattern of spray by impinging disk were investigated with a C-CCD. Optimum design conditions for cylindrical disk spray were also achieved. The pattern of cylindrical spray can classified according to the size of the disk and the distance from the nozzle tip to the disk. When the space of the disk and the nozzle tip was narrow and the diameter of the disk was larger than that of the air orifice of the nozzle exit, the good distribution of spray could be achieved. When the air flowrate was constant, the spray width was decreased according to the increasing of the liquid flowrate. When the liquid flowrate was constant, the spray width was decreased according to the increasing of the air flowrate.

Effect of Internal Geometry and Swirler Vane Angle of Nozzle on Spray Characteristics with Distance from Nozzle Tip (노즐의 내부형상 및 스월러 베인각의 변화가 선단거리에 따른 분무특성에 미치는 영향)

  • Jeong, H.C.;Choi, G.M.;Kim, D.J.
    • Journal of ILASS-Korea
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    • v.10 no.4
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    • pp.1-7
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    • 2005
  • The purpose of this study is to investigate the effect of swirler vane angle and the aspect ratio of swirl chamber of nozzle on the characteristics of single spray. The characteristics of sprat's have been investigated by measuring the spray angle, droplet size and velocity Visualization of spray was conducted to obtain the spray angle and breakup process. The spray characteristics such as droplet size and velocity were measured by Phase Doppler Anemometry(PDA). It was found that the spray angle was increased with increasing the swirler angle. For both sprays, the axial velocity and SMD were decreased with increasing the swirler vane angle. It was also shown that the axial velocity and SMD were decreased with increasing the aspect ratio of swirl chamber The effect of vane angle un the spray characteristics was greater than the aspect ratio of swirl chamber for single spray.

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The Effect of Injection Angle and Pressure on Etch of Invar Plate Using Industrial Etch-Nozzle (산업용 에칭노즐을 이용한 Invar합금판의 식각에 분사각과 압력이 미치는 영향)

  • Jeong Heung-Cheol;Kim Dong-Wook;Choi Gyung-Min;Kim Duck-Jool
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.47-53
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    • 2006
  • The purpose of this study was to investigate the significant characteristics in spray of industrial etch-nozzle for the design of process. The experiment was carried out with different spray pressure and industrial nozzle in wet etch. The characteristics of liquid spray, such as axial velocity and sauter mean diameter measurements were obtained by PDA. And impact force was calculated from spray characteristics. It was found that the fluid with higher spray pressure resulted in the smaller SMD and the higher droplet velocity and impact force. The depth of etch was increased in case of high spray pressure. In the case of injection angle oscillated between $20^{\circ}$, the result indicated constant effect of etch. The correlation between the spray characteristics and etch ones were analyzed. The depth of etch had good positive correlation with axial velocity and impact force. The result clearly shows that the characteristics in wet etch are strongly related to the spray characteristics with process.

An Experimental Study on the Superheated Liquid Jet (과열액체제트의 미립화에 관한 실험적 연구)

  • Lee J. G.;Lee S. Y.;Kim I. G.
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.16 no.1
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    • pp.89-102
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    • 1987
  • Experiments have been carried out to study the atomisation characteristics of superheated liquid(water) jet injected into the atmosphere through a single-hole nozzle. In present experi-mental range, superheated liquid jet has been observed to be atomised in two-phase effluent type; that is, spray formed by the bubble nucleation in the nozzle. In case of liquid injection through a long nozzle (L/D=29.09), the critical superheat for occurrence of two-phase effluent atomisa-tion can be determined from sudden change of spray angle. Sauter mean diameter of the spray droplets decreases as the degree of superheat increases. For the short nozzle (L/D=7.27), mean diameter increases with the injection pressure, while it decreases for the long nozzle; however for the long nozzle the effect of injection pressure is not significant compared with the short nozzle. For the short nozzle the uniformity of drop size distribution increases with increasing the degree of superheat, but for the long nozzle the effect of superheat on the uniformity is not appreciable.

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Effect of Shockwave on Diesel Spray Characteristics in Ultra High Pressure Injection (극초고압 디젤분무의 충격파가 디젤분무특성에 미치는 영향)

  • Jeong, Dae-Yong;Lee, Jong-Tai
    • Journal of ILASS-Korea
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    • v.10 no.1
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    • pp.10-16
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    • 2005
  • To investigate the effect of shockwave on diesel spray characteristics under ultra high pressure injection, the velocity of spray tip and shock wave were investigated using the visualization of spray by schlieren method. Spray characteristics such as the spray radius, height, and droplets size were analyzed. It is found in this study that shock wave, produced by ultra high injection pressure, propagates faster than spray tip. Spray radius of right side of nozzle tip was shorter than that of left side and spray height of right side of nozzle tip was thicker than that of left side. Droplets sue was increased at 414MPa in injection pressure because of pressure gradient between inner and outer of tile spray caused by shockwave.

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