• 제목/요약/키워드: Spherical powder

검색결과 425건 처리시간 0.03초

PMMA를 이용한 다공질 β-TCP 골충진제 제조 및 생체적합성 평가 (Fabrication of Porous β-TCP Bone Graft Substitutes Using PMMA Powder and their Biocompatibility Study)

  • 송호연;윤민호;김영희;민영기;양훈모;이병택
    • 한국재료학회지
    • /
    • 제17권6호
    • /
    • pp.318-322
    • /
    • 2007
  • Porous ${\beta}-tricalcium$ phosphate $({\beta}-TCP)$ bioceramic was fabricated by pressureless sintering using commercial HAp and different volume percentages of PMMA powders (30-60 vol.%). The range of spherical pore size was about $200-250\;{\mu}m$ in diameter. By increasing the PMMA content, the number of pores and their morphology were dramatically changed as well as decreased the material properties. In case of using 60 vol.% PMMA content, network-type pores were found, due to the necking of the PMMA powders. The values of relative density, elastic modulus, bending strength and hardness of the 60 vol.% PMMA content sample, sintered at $1500^{\circ}C$, were about 46%, 22.2 GPa, 5MPa and 182 Hv respectively. Human osteoblast-like MG-63 cells and osteoclast-like Raw 264.7 cells were well grown and fully covered all of the porous ${\beta}-TCP$ bodies sintered at $1500^{\circ}C$.

침전제의 종류 및 침전 공정의 변화가 β-Ga2O3 분말 합성에 미치는 영향 (Effect of Precipitants and Precipitation Conditions on Synthesis of β-Ga2O3 Powder)

  • 황수현;최영종;고정현;김태진;전덕일;조우석;한규성
    • 한국재료학회지
    • /
    • 제24권4호
    • /
    • pp.214-220
    • /
    • 2014
  • In this research, a precipitation method was used to synthesize ${\beta}-Ga_2O_3$ powders with various particle morphologies and sizes under varying precipitation conditions, such as gallium nitrate concentration, pH, and aging temperature, using ammonium hydroxide and ammonium carbonate as precipitants. The obtained powders were characterized in detail by XRD, SEM, FT-IR, and TG-DSC. From the TG-DSC result, GaOOH phase was transformed to ${\beta}-Ga_2O_3$ at around $742^{\circ}C$, and weight loss percent was about 14 % when $NH_4OH$ was used as a precipitant. Also, ${\beta}-Ga_2O_3$ formed at $749^{\circ}C$ and weight loss percent was about 15 % when $(NH)_2CO_3$ was used as a precipitant. XRD results showed that the obtained $Ga_2O_3$ had pure monoclinic phase in both cases. When $(NH)_2CO_3$ was used as a precipitant, the particle shape changed and became irregular. The range of particle size was about $500nm-4{\mu}m$ based on various concentrations of gallium nitrate solution with $NH_4OH$. The particle size was increased from $1-2{\mu}m$ to $3-4{\mu}m$ and particle shape was changed from spherical to bar type by increasing aging temperature over $80^{\circ}C$.

치밀층으로 코팅된 다공성 엔지니어링 세라믹스에서의 접촉응력에 의한 균열 거동 (Cracking Behavior Under Contact Stress in Densely Coated Porous Engineering Ceramics)

  • 김상겸;김태우;김도경;이기성
    • 한국세라믹학회지
    • /
    • 제42권8호
    • /
    • pp.554-560
    • /
    • 2005
  • The engineering ceramic needs the properties of high strength, hardness, corrosion-resistance and heat-resistance in order to withstand thermal shock or applied nonuniform stresses without failure. The densely coated porous ceramics can be used for machine component, electromagnetic component, bio-system component and energy-system component by their high-performances from superior coating properties and light-weight characteristics due to the structure including pore by itself. In this study we controlled the porosity of silica and alumina, $8.2\~25.4\%$ and $23.4\~36.0\%$, respectively, by the control of sintering temperature and starting powder size. We made bilayer structures, consisting of a transparent glass coating layer bonded to a thick substrate of different porous ceramics by a thin layer of epoxy adhesive, facilitated observations of crack initiation and propagation. The elastic modulus mismatch could be controlled using different porous ceramics as the substrate layer. Then we applied 150 N force using WC sphere with a radius of 3.18 mm by Hertzian indentation. As a result, the crack initiation in the coating layer was delayed at lower porosity in the substrate layer, and the damage in the coating layer was relatively smaller at the bilayer structure coated on higher elastic substrate.

Cryogenic milling for the fabrication of high Jc MgB2 bulk superconductors

  • Kim, D.N.;Kang, M.O.;Jun, B.H.;Kim, C.J.;Park, H.W.
    • 한국초전도ㆍ저온공학회논문지
    • /
    • 제19권2호
    • /
    • pp.19-24
    • /
    • 2017
  • Cryogenic milling which is a combined process of low-temperature treatment and mechanical milling was applied to fabricate high critical current density $(J_c)MgB_2$ bulk superconductors. Liquid nitrogen was used as a coolant, and no solvent or lubricant was used. Spherical Mg ($6-12{\mu}m$, 99.9 % purity) and plate-like B powder (${\sim}1{\mu}m$, 97 % purity) were milled simultaneously for various time periods (0, 2, 4, 6 h) at a rotating speed of 500 rpm using $ZrO_2$ balls. The (Mg+2B) powders milled were pressed into pellets and heat-treated at $700^{\circ}C$ for 1 h in flowing argon. The use of cryomilled powders as raw materials promoted the formation reaction of superconducting $MgB_2$, reduced the grain size of $MgB_2$, and suppressed the formation of impurity MgO. The superconducting critical temperature ($T_c$) of $MgB_2$ was not influenced as the milling time (t) increased up to 6 h. Meanwhile, the critical current density ($J_c$) of $MgB_2$ increased significantly when t increased to 4 h. When t increased further to 6 h, however, $J_c$ decreased. The $J_c$ enhancement of $MgB_2$ by cryogenic milling is attributed to the formation of the fine grain $MgB_2$ and a suppression of the MgO formation.

비이온성 계면활성제 수용액에서 Na2SiO3와 H2SiF6의 반응을 통한 메조포러스 실리카의 제조 (Preparation of Mesoporous Molecular Sieve by the Reaction of Na2SiO3 and H2SiF6 in the Presence of an Aqueous Nonionic Surfactant Solution)

  • 김진영;권오윤
    • 공업화학
    • /
    • 제29권1호
    • /
    • pp.122-126
    • /
    • 2018
  • 비이온성 계면활성제 수용액 중에서 $Na_2SiO_3$$H_2SiF_6$의 빠른 반응을 통하여 메조포러스 분자체를 제조하였다. 침전은 수초 이내에 형성되었으며, 시료의 XRD분석은 d-spacing이 3.1-5.8 nm인 잘 발달된 피크를 나타내어 메조포러스분자체임을 확인할 수 있었다. 비표면적은 비이온 계면활성제에 따라 $290-1,018m^2/g$의 큰 값을 나타내었으며, 기공분포는 2.5-3.1 nm의 일정한 값을 보여주었다. SEM을 통해 관찰한 입자의 모양은 크기가 ${\sim}0.5{\mu}m$로 균일하고 잘 분리된 구형이었으며, TEM은 기공의 형태가 일정크기의 벌레구멍 모양임을 보여주었다.

Synthesis of Zeolites ZSM-5 and ZSM-48 from Gasification Ashes of Agricultural Wastes

  • Lin, Kuen-Song;Lin, Wen-Chiang;Chitsan Lin
    • 대한전자공학회:학술대회논문집
    • /
    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
    • /
    • pp.610-615
    • /
    • 2001
  • Over 800 thousand tons per year (TPY) agricultural biowastes, such as sugar cane bagasse, sugarcane leaf, rice straw, rice husk and corn leaf, are produced in Taiwan. These biomasses are the major types of agricultural wastes and are abundantly available. However, these biowastes cause disposal and landfill problems. Ossification ashes of the agricultural biowastes containing 70-95 % amorphous silica would make the utilization system of agricultural biowaste ashes become highly economically and environmentally attractive. Experimentally, high crystallinity (99%$^{+}$) zeolites ZSM-5 and ZSM-48 synthesized from the reaction mixtures containing a silica source from ashes of these biowastes gasification were investigated. Tetrapropylammonium bromide (TPABr) and 1,6-diamino-hexane (C$_{6}$ DN) were used as structure-directing agents in syntheses of ZSM-5 and ZSM-48, respectively. X-ray powder diffraction (XRD) and scanning electron microscopy/energy dispersive spectroscopy (SEM/EDX) data indicated that ZSM-5 or ZSM-48 with a high crystallinity can be obtained within 48 hours of crystallization in the high pressure (15-20 atm) autoclave at 393-473 K. The Si/Al ratios of synthetic zeolite products were determined by X-ray fluorescence (XRF) and induced couple plasma/mass spectroscopy (ICP/MS). It was observed that the ZSM-5 crystals a.e composed of hexagonal rod-shaped crystals with typically 8-13 пm in size by SEM. In addition, ZSM-48 crystalline materials are composed of spherical aggregates of needle-shaped or rod-like crystals with typically 2-3 пm in diameter and 6-8 пm in length.h.

  • PDF

착체중합법에 의한 $ZnWO_4$ 나노분말의 저온합성 (Low temperature synthesis of $ZnWO_4$ nanopowders using polymeric complex precursor)

  • 류정호;임창성;오근호
    • 한국결정성장학회지
    • /
    • 제12권3호
    • /
    • pp.133-137
    • /
    • 2002
  • 착체중합법을 사용하여 nano-size의 $ZnWO_4$ powder를 저온에서 합성하였다. 금속이온물질로서 zinc acetate와 tungstic acid를 사용하였으며 용매는 de-ionized water를 사용하였다. $300^{\circ}C$ 부터 $600^{\circ}C$의 온도 영역에서 하소한 분말에 대해 열분해 및 결정화 과정, 분말의 형상, 입도 변화 양상을 분석하였다. 일반적인 고상합성 시에 필요한 온도보다 현저히 낮은 온도인 $400^{\circ}C$에서 $ZnWO_4$상이 생성되었으며, $600^{\circ}C$에서 완전한 결정상을 얻을 수 있었다. 합성된 분말은 $400^{\circ}C$에서 원형과 silk-worm 형태가 혼합된 입자 형상을 나타내었고 $500^{\circ}C$에서 보다 균질한 양상을 나타내었다. 합성된 분말의 입자 크기는 $400^{\circ}C$~$600^{\circ}C$의 온도영역에서 17.62~24.71 nm 정도로 매우 미세하였으며, 하소 온도가 증가함에 따라 분말의 결정상과 입도가 증가하는 것을 확인하였다.

가압소결에 의한 β-TCP/TiO2복합체의 제조 (Preparation of β-TCP/TiO2 Composite by Hot-Pressing)

  • 정항철;이종국
    • 한국세라믹학회지
    • /
    • 제41권3호
    • /
    • pp.202-209
    • /
    • 2004
  • 침전법 및 솔젤법에 의하여 10- l5 nm 및 500 nm 크기의 구형 TiO$_2$ 분말을 제조하고 수열합성법으로 50-70 nm 및 120-250 nm 크기의 침상 hydroxyapatite(이하 HA라 표기) 입자를 각각 제조한 다음, 두 분말의 조성비를 달리한 세 종류(HA/TiO$_2$비; 75/25, 50/50, 25/75wt%)의 HA/TiO$_2$ 복합분말을 planetary 볼밀로 혼합하여 각각 제조하였다. 복합분말을 탄소몰드에 넣고 hot-press를 사용하여 가압소결로 치밀체를 제조하였는데, 가압도중 대부분의 HA가 tricalcium phosphate(이하 TCP라 표기)로 분해되면서 $\beta$-TCP/TiO$_2$ 복합체가 제조되었다. 제조된 복합체의 미세구조와 소결밀도는 복합분말의 형태와 조성에 따라 변화하였는데, 입자가 균질하게 분산되어 있는 미세구조를 갖는 복합분말을 소결한 경우, 치밀한 소결체를 얻을 수 있었으며, 소결온도가 증가할수록 균질한 미세구조를 나타내었다. 또한 복합분말 내 HA 함량이 증가하면서 소결체의 입자크기가 증가한 반면, 소결밀도가 감소하고, 미세구조는 불균질하였다. 반대로 HA분말에 비하여 TiO$_2$분말의 함량이 큰 시편은 전체적으로 작은 입자크기와 균질한 미세구조를 나타냈으며, 소결밀도 또한 증가하였다.

침전법과 착체중합법을 이용한 Ga2O3 분말의 합성 및 결정구조 분석 (Synthesis and Crystal Structure Characterization of Ga2O3 Powder by Precipitation and Polymerized Complex Methods)

  • 정종열;김상훈;강은태;한규성;김진호;황광택;조우석
    • 한국세라믹학회지
    • /
    • 제51권3호
    • /
    • pp.156-161
    • /
    • 2014
  • Gallium oxide ($Ga_2O_3$) powders were synthesized using a precipitation method and a polymerized complex method. TG-DSC, SEM, and XRD were performed to investigate the phase and morphology of the $Ga_2O_3$. In situ high-temperature XRD analysis revealed the crystal structure of $Ga_2O_3$ at different temperatures. The $Ga_2O_3$ obtained using the precipitation method and polymerized complex method were generally spherical-shaped particles and their average particle size was approximately 80 nm and $1{\mu}m$, respectively. The crystal structure of the $Ga_2O_3$ prepared by the precipitation method was changed from rhombohedral to monoclinic at $700^{\circ}C$, while monoclinic $Ga_2O_3$ was obtained directly from the precursor by the polymerized complex method.

$CO_2$ Laser에 의한 Polyamide-6 소결과 그 영향에 관한 연구 (A Study on Polyamide-6 Sintering and Effect by $CO_2$ Laser)

  • 배성우;김동수;안영진;김형일;최기섭
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.197-198
    • /
    • 2006
  • In the solid freeform fabrication (SFF) system using selective laser sintering (SLS), polyamide-12 powder is currently recognized as general material. In this study, some kinds of polyamide-6 powders with different shape and particlesize were fabricated to investigate the formability, the microstructure and mechanical properties. Also, to develop a more elaborate and rapid system, this study employs a new SLS device with a 3-axis dynamic focusing scanner system instead of the existing fe lens used in commercial SLS. Polyamide-6 powders having the average size of 100 m were treated thermally in order to keep the spherical symmetry in shape. These polyamide-6 powders were mixed with polyamide-12 powders having the average size of 50 m to give the bimodal distribution of size. These mixed powders showed the better fabrication in the selective laser sintering process because the smaller particles of polyamide-11 played an important role in the compact packing of powders by filling the void space between the large particles of polyamide-6. Also, Experiments have performed to evaluate the effect of a scanning path and sintering parameters by fabricating the various 3D objects.

  • PDF