• 제목/요약/키워드: Solidification Process

검색결과 501건 처리시간 0.03초

강제교반법으로 제조된 Al-Pb계 베어링 합금의 마모특성 (Wear properties of Al-Pb alloys produced by a forced stirring method)

  • 임화영;허무영;임대순
    • Tribology and Lubricants
    • /
    • 제8권1호
    • /
    • pp.70-77
    • /
    • 1992
  • Al-Pb-Si bearing alloys were produced by a forced stirring method and a rapid solidification process to study wear properties of bearing alloys. A homogeneous distribution of Pb particles in Al matrix could be obtained by means of the forced stirring and the rapid cooling during the casting. The wear properties of bearing alloys were tested by a pin-on-disc wear tester. The change in microstructure according to the alloy manufacturing variables was observed by the backscattered electron images. Al-Pb and Al-Si binary alloys showed a transition from mild to severe wear. The transition was not found in Al-Pb-Si ternary alloys. It could be concluded that the lubricatioin effect of Pb and the strengthening effect of Si in the ternary alloys enhanced the bearing properties. A Al-25%Pb-13%Si alloy showed the lowest coefficient of friction in this experiment. It indicated that the optimum concentration of alloy was 25% Pb and 13% Si when the forced stirring of melt and water-cooled-copper-mold solidification were adopted.

The Study of Sequential Lateral Solidification Process as a Function of Laser Intensity

  • Jang, Sung-Jin;Kim, Byoung-Joo;Kim, Hyun-Jae;Kang, Myung-Koo;Souk, Jun-Hyung;Kim, Do-Young;Suh, Chang-Ki;Dhungel, Suresh Kumar;Yi, Jun-Sin
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 한국정보디스플레이학회 2003년도 International Meeting on Information Display
    • /
    • pp.679-682
    • /
    • 2003
  • We report the suitable SLS (sequential lateral solidification) as a function of laser intensity. Precursor film is changed from 50nm to 100nm and is deposited on glass substrate by PECVD. We can find the suitable SLS length by changing the mask size. In this paper, we present the well-defined grain growth conditions as a function of laser intensity.

  • PDF

NUFLEX의 상변화, 분무유동 및 MHD 해석 (NUMERICAL ANALYSIS OF PHASE CHANGE AND SPRAY, MHD FLOW USING A NUFLEX)

  • 노경철;유홍선;강관구;허남건
    • 한국전산유체공학회지
    • /
    • 제12권2호
    • /
    • pp.32-36
    • /
    • 2007
  • NUFLEX is a general purpose program for the analysis 3D thermo/fluid flow and pre/post processor in a complex geometry. NUFLEX is composed of various physical models, such as phase change(solidification/melting) and spray, MHD(Magneto Hydraulic Dynamics) models. It is possible to simulate continuous cast iron process and spray droplet breakup/collision phenomenon. For the verification of these models, compared with the experimental data and commercial CFD code's results. The results show good agreements with experimental and comercial CFD codes's results.

SL 광조형 공정에서 고전적층이론을 적용한 곡률 변형 예측 (Prediction of Curl Distortion using Classical Lamination Theory in Stereolithography)

  • 김기대;이재곤
    • 한국정밀공학회지
    • /
    • 제22권11호
    • /
    • pp.210-217
    • /
    • 2005
  • A curl distortion induced by shrinkage during stereolithography polymerization process is analyzed with the classical lamination theory. Test parts of different layer thickness and part thickness are manufactured and their deformations are measured with CMM. Curl distortion is generated by the differential shrinkage of the layers, where the total shrinkage includes the shrinkages due to solidification and the change of temperature. It is shown that the curl distortion increases exponentially with decreasing the total thickness of the part, whose smaller layer thickness induces larger curl distortion. It is verified that only a part of the total shrinkage plays a role in generating the curl distortion.

급속응고법으로 제조한 과공정 Al-Si합금분말 압출재의 마멸특성 (Wear Characteristics of the Extruded Bars of Hypereutectic Al-Si Alloy Powders produced by Rapid Solidification Process)

  • 안영남;조규섭;나형용
    • 한국주조공학회지
    • /
    • 제14권5호
    • /
    • pp.447-454
    • /
    • 1994
  • Wear resistance and wear mechanism of hypereutectic Al-($15{\sim}40$)wt%Si alloys were investigated. Primary Si particles under $20{\mu}m$ size were formed in hypereutectic Al-Si alloy powders due to rapid solidification. But the Si particles of extruded bars were finely distributed in smaller size than that of atomized powders. The wear mechanism of hypereutectic Al-Si alloys was divided into three types of wear phenomena, which were abrasive wear, delamination wear and severe adhesive wear according to sliding speed and load. At low sliding speed and load, wear mechanism was abrasive wear, so Al-15wt%Si alloy showed the best wear resistance. At high sliding speed and load, wear mechanism was adhesive wear, and Al-40wt%Si alloy showed the best wear resistance.

  • PDF

NUFLEX의 상변화, 분무유동 및 MHD 해석 (NUMERICAL ANALYSIS OF PHASE CHANGE, SPRAY AND MHD FLOW USING A NUFLEX)

  • 유홍선;노경철;강관구;허남건
    • 한국전산유체공학회:학술대회논문집
    • /
    • 한국전산유체공학회 2007년도 춘계 학술대회논문집
    • /
    • pp.99-102
    • /
    • 2007
  • NUFLEX is a general purpose program for the analysis 3D thermo/fluid flow and pre/post processor in a complex geometry. NUFLEX is composed various physical models, such as phase change(solidification/melting) and spray, MHD(Magneto Hydraulic Dynamics) models. It is possible to simulate of continuous cast iron process and spray droplet breakup/collision phenomenon. For the verification of these models, compared with the experimental data and commercial CFD code's results. The results show good agreements with experimental and comercial CFD codes's results.

  • PDF

부상응고법에 의한 실리콘 응고에 관한 연구 (A study on solidification of silicon by floating technique)

  • 이근희;이진형
    • 한국결정성장학회지
    • /
    • 제10권1호
    • /
    • pp.30-35
    • /
    • 2000
  • 부상응고법은 액상 받침 재료 위에 용융 재료를 띄워서 응고시키는 방법으로 판유리 제조가 대표적이며, 이러한 방법을 이용하여 Si 판재를 얻기 위한 실험을 하였다. 본 연구에서는 액상받침재료에 요구되는 물리 화학적인 성질을 고려하여 3원계 산화물 상태도를 조사한 후, 적절한 액상받침재료로 50 wt% $SiO_2$- 2l wt% $A1_2$$O_3$-29 wt% MnO를 이용하였다. 실험결과 본 연구에서 이용한 받침재료는 온도와 밀도, Si의 반응성 면에서 적절한 성질을 나타내었으나, 유동도 및 계면 장력면에서 문제점을 나타내었다.

  • PDF

폐기물을 활용한 저투수성 오염토양의 정화 및 안정화 기술 개발 (Development of Remediation and Stabilization Technique for Low-Permeable Contaminated Soil Using Waste Materials)

  • 박상규;이기호;박준범
    • 한국지반공학회:학술대회논문집
    • /
    • 한국지반공학회 2002년도 가을 학술발표회 논문집
    • /
    • pp.681-688
    • /
    • 2002
  • Study was peformed to develop the‘environmental double pile’for the remediation of low-permeable contaminated soil. This technique is similar in function to‘sand drain pile’But this applies recyclable oyster shell treated as waste materials to a drain material and the pile is consisted of two layers. Inner metal pile is located in center and oyster shells are filled around it. By this technology, contaminated ground water is pumped out through the oyster shell and purified by drainage, adsorption, and reaction processes. Afterwards, the grout material is injected through the inner pile for the effect of the solidification / stabilization. As a result, the concept of this technique is a development of one-step process technology. Through the test, a consolidation characteristic by radial drain is going to be evaluated and the optimum standard of this technology will be calculated.

  • PDF

EMBR을 이용한 연속주조공정에서 난류 유동, 상변화 및 매크로 편석에 대한 연구 (Coupled Turbulent Flow, Heat and Solute Transport in Continuous Casting Processes with EMBR)

  • 강관구;유홍선;허남건
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2004년도 춘계학술대회
    • /
    • pp.1195-1200
    • /
    • 2004
  • A fully coupled fluid flow, heat, and solute transport model was developed to investigate turbulent flow, solidification, and macrosegregation in a continuous casting process of steel slab with EMBR. Transport equations of mass, momentum, energy, and species for a binary iron-carbon alloy system were solved using a continuum model. The electromagnetic field was described by the Maxwell equations. A finite-volume method was employed to solve the conservation equations associated with appropriate boundary conditions. The effects of intensity of magnetic field and carbon segregation were investigated. The electromagnetic field reduces the velocity of molten flow in the mold and an increase in the percentage of C in steel results in a decrease of carbon segregation ratio.

  • PDF

연속주조공정에서의 EMBR의 수치해석 (Numerical analysis of continuous casting process with electromagnetic brake)

  • 김현경;유흥선;유수열
    • 설비공학논문집
    • /
    • 제11권6호
    • /
    • pp.766-773
    • /
    • 1999
  • A numerical analysis has been performed solidification problem using the fixed grid-enthalpy method with enthalpy-porosity relation. A modified standard $k-\varepsilon$ model was applied to describe the influence of turbulent flow. Computational procedures are based on the finite volume method and the non-staggered grid system. Comparisons with the different three experimental results show that applying a modified standard $k-\varepsilon$model in mushyzone is better than the previous computation results. This paper includes another EMBR's influences such as change of velocity field, Increasement of temperature and dispersion of flow out of nozzle into the flow field. These EMBR's influences are compared to case without EMBR.

  • PDF