• Title/Summary/Keyword: Solar Chamber

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Prevention of P-i Interface Contamination Using In-situ Plasma Process in Single-chamber VHF-PECVD Process for a-Si:H Solar Cells

  • Han, Seung-Hee;Jeon, Jun-Hong;Choi, Jin-Young;Park, Won-Woong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.204-205
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    • 2011
  • In thin film silicon solar cells, p-i-n structure is adopted instead of p/n junction structure as in wafer-based Si solar cells. PECVD is a most widely used thin film deposition process for a-Si:H or ${\mu}c$-Si:H solar cells. For best performance of thin film silicon solar cell, the dopant profiles at p/i and i/n interfaces need to be as sharp as possible. The sharpness of dopant profiles can easily achieved when using multi-chamber PECVD equipment, in which each layer is deposited in separate chamber. However, in a single-chamber PECVD system, doped and intrinsic layers are deposited in one plasma chamber, which inevitably impedes sharp dopant profiles at the interfaces due to the contamination from previous deposition process. The cross-contamination between layers is a serious drawback of a single-chamber PECVD system in spite of the advantage of lower initial investment cost for the equipment. In order to resolve the cross-contamination problem in single-chamber PECVD systems, flushing method of the chamber with NH3 gas or water vapor after doped layer deposition process has been used. In this study, a new plasma process to solve the cross-contamination problem in a single-chamber PECVD system was suggested. A single-chamber VHF-PECVD system was used for superstrate type p-i-n a-Si:H solar cell manufacturing on Asahi-type U FTO glass. A 80 MHz and 20 watts of pulsed RF power was applied to the parallel plate RF cathode at the frequency of 10 kHz and 80% duty ratio. A mixture gas of Ar, H2 and SiH4 was used for i-layer deposition and the deposition pressure was 0.4 Torr. For p and n layer deposition, B2H6 and PH3 was used as doping gas, respectively. The deposition temperature was $250^{\circ}C$ and the total p-i-n layer thickness was about $3500{\AA}$. In order to remove the deposited B inside of the vacuum chamber during p-layer deposition, a high pulsed RF power of about 80 W was applied right after p-layer deposition without SiH4 gas, which is followed by i-layer and n-layer deposition. Finally, Ag was deposited as top electrode. The best initial solar cell efficiency of 9.5 % for test cell area of 0.2 $cm^2$ could be achieved by applying the in-situ plasma cleaning method. The dependence on RF power and treatment time was investigated along with the SIMS analysis of the p-i interface for boron profiles.

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Experimental Study of a Solar Drying System (태양열 건조시스템의 실험적 연구 (I))

  • Lee, K.D.;Lee, N.H.;Auh, P.C.M.
    • Solar Energy
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    • v.7 no.1
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    • pp.14-22
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    • 1987
  • This paper presents an experimental study of a solar drying system designed and installed by KIER. Experiments have been performed using the KIER system for the drying of marine products, such as squid. Presented in detail are the experimental observations of collector air temperature, solar intensity, absorber plate temperature, drying chamber temperature, humidity and other measures of drying chamber performance with variation of air mass flow rate. As a result, average temperature attained in the drying chamber during autumn weather has been adequated for drying of squids.

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Interface Control to get Higher Efficiency in a-Si:H Solar Cell

  • Han, Seung-Hee;Kim, En-Kyeom;Park, Won-Woong;Moon, Sun-Woo;Kim, Kyung-Hun;Kim, Sung-Min
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.193-193
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    • 2012
  • In thin film silicon solar cells, p-i-n structure is adopted instead of p/n junction structure as in wafer-based Si solar cells. PECVD is the most widely used thin film deposition process for a-Si:H or ${\mu}c$-Si:H solar cells. Single-chamber PECVD system for a-Si:H solar cell manufacturing has the advantage of lower initial investment and maintenance cost for the equipment. However, in single-chamber PECVD system, doped and intrinsic layers are deposited in one plasma chamber, which inevitably impedes sharp dopant profiles at the interfaces due to the contamination from previous deposition process. The cross-contamination between layers is a serious drawback of single-chamber PECVD system. In this study, a new plasma process to solve the cross-contamination problem in a single-chamber PECVD system was suggested. In order to remove the deposited B inside of the plasma chamber during p-layer deposition, a high RF power was applied right after p-layer deposition with SiH4 gas off, which is then followed by i-layer, n-layer, and Ag top-electrode deposition without vacuum break. In addition to the p-i interface control, various interface control techniques such as FTO-glass pre-annealing in O2 environment to further reduce sheet resistance of FTO-glass, thin layer of TiO2 deposition to prevent H2 plasma reduction of FTO layer, and hydrogen plasma treatment prior to n-layer deposition, etc. were developed. The best initial solar cell efficiency using single-chamber PECVD system of 10.5% for test cell area of 0.2 $cm^2$ could be achieved by adopting various interface control methods.

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Basic Operational Characteristics for Developments of Solar Air Heater for Air Heating in Winter (태양열 이용 난방용 공기가열기 개발을 위한 기초 운전 특성)

  • Kim, Jong-Ryeol;Hong, Boo-Pyo;Woo, Jong-Soo;Choi, Kwang-Hwan
    • Journal of the Korean Solar Energy Society
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    • v.31 no.4
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    • pp.87-94
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    • 2011
  • To develop the solar air heater, prototype of solar heater with test room set up on the roof of test chamber and operation characteristics were examined with solar radiation. Air induced from outside was supplied by a blower and also heated air was supplied to the test chamber(size of 1,000mm(inwidth)*2,000mm(in length)*2,000mm(in depth)) established already for performance. It was clear that almost 30% of solar radiation was converted into effective heating energy at maximum and the highest air temperature was $46^{\circ}C$, and thus solar air heater in winter could be used as an possible alternative heating system in building. Furthermore, heat energy obtained from solar air heater can be applied to regenerate absorber in the solar desiccant cooling system.

Validating of small chamber method by CFD simulation and VOCs emission rate of construction materials. (소형 챔버법에 의한 건축자재의 휘발성유기화합물 방출량 측정 및 CFD해석)

  • Kim, Yun-Deok
    • Journal of the Korean Solar Energy Society
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    • v.26 no.3
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    • pp.99-110
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    • 2006
  • This study focused on the emission rate of the construction materials. The method of study is as follows. First, validation of small chamber method to determine emission rate of construction material was performed by CFD simulation. For the result of this study, uniform air velocity in small chamber was founded, and small chamber as a test material for emission rate was validated. Second, the construction materials were categorized by their feature and the emission rate of volatile organic compound was determined. Totally, VOCs emission rate of 49 materials were determined.

Performance Analysis of Passive Solar Chamber System (자연형 태양 챔버 시스템의 성능 분석)

  • Jang, Hyang-In;Kim, Byung-Gu;Suh, Seung-Jik
    • Journal of the Korean Solar Energy Society
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    • v.31 no.4
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    • pp.57-65
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    • 2011
  • This study proposes a Passive Solar Chamber System (PSCS) as a passive method for reduction of building energy consumption. Through numerical analysis, the study quantitatively analyzes system performance and aims to provide foundational data for system design. For this purpose, the study configures different system operation modes seasonally and also computes thermal and ventilation performance of the system in accordance with design factors(solar radiation, air channel height and distance). System and ventilation efficiency increases along with increase in solar radiation and air channel distance; however, as the air channel height increases, the efficiencies showed a tendency to decrease. Upon installation of PSCS, an average of $98.23W/m^2$ of heat flux was introduced in the daytime for the month of January in comparison to walls with no PSCS installed. For the month of August, natural ventilation of $56.68m^3/h$ was shown to be supplied to the room.

Sizing Method and Seasonal Performance of Passive Solar Chamber System (자연형 태양 챔버 시스템의 계절별 성능 및 크기 결정 방법)

  • Jang, Hyang-In;Kim, Byung-Gu;Suh, Seung-Jik
    • Journal of the Korean Solar Energy Society
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    • v.31 no.4
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    • pp.66-71
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    • 2011
  • This study focused on the application of the Passive Solar Chamber System (PSCS) as proposed by a previous study. The seasonal performance and sizing method for the system were investigated for a feasibility of the PSCS in Korean climate. For seasonal performance, heat and ventilation performances of the PSCS were analyzed for the months of January and August. This study proposed a simple configuration method in which the designer can decide on the system size at the preliminary design stage by using system efficiency, overall heat transfer coefficient transmission, monthly solar radiation, highest and lowest temperatures. During weeks that require heating, the system showed to acquire a daily average heat amount of $860.28Wh/m^2$ day. For cooling periods, the system was computed to supply a daily average natural ventilation of $1,360.2m^3/day$ to the room. Moreover, proposed sizing method and the overall computation results showed a 6.04~7.24% error of assessment.

Design and Utilization of Solar Collector for Drying Agricultural Products (농산물(農産物) 건조(乾燥)를 위(爲)한 태양열(太陽熱) 집열기(集熱機)의 제작(製作) 및 이용(利用)에 관(關)한 연구(硏究))

  • Koh, Hak Kyun;Kum, Dong Hyeug
    • Journal of Biosystems Engineering
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    • v.6 no.2
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    • pp.48-57
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    • 1982
  • In order to improve the quality of traditionally sun-dried red peppers and to increase the efficiency of drying performance, three types of solar dryers were designed and built, and drying performance of the solar dryers was compared to traditional sun drying. Results obtained from the experiment are summarized as fallows: 1. The air temperature and relative humidity profiles over a 8-hour period measured at the specified locations in the drying chamber of solar dryers appeared to have large variation in each dryer. The rate of drying increased with the temperature rise in the drying chamber of the solar dryer. 2. In general. drying with solar dryers proceeded faster than traditional sun drying. With A'-type of solar dryer developed in the second experiment it was possible to dry red peppers in seven days from an initial moisture content of 80% to safe storage conditions. The drying time with the A'-type solar drier was 50% shorter compared to traditional sun drying. 3. Red peppers appeared to have an increasing or constant-rate drying period until the weight of the product was reduced to about one half the initial weight, followed by a falling-rate drying period. When the dried red peppers were exposed to the atmospere during the night, the moisture content increased as much as 6%, which is much higher than for the grains. 4. It was suggested from the experiment that either a heat storage system or a supplemental heating system in the solar dryer was desirable for more efficient drying operation. 5. It was shown that the solar dryer developed in this study may be suitable for drying other vegetables and fishes, and also offered additional advantages of saving in drying time, maintaining sanitation and minimizing contamination by dust, insects and unfavorable weather condition.

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The R&D of hot water production by the combination of solar thermal and a large sized flower cooling system(I) (꽃 저장용 냉장시스템과 태양열 복합형 급탕기 개발연구(I))

  • Jung, Hyun-Chai;Kim, Ki-Sun;Sun, Kyung-Ho
    • Solar Energy
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    • v.12 no.3
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    • pp.84-93
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    • 1992
  • Solar assisted heat pump with freon circulating system has been developed. Revising the cool chamber(flower storage) with the solar thermal hot water producing system, the more amount of hot water can be produced, which can be even used for room panel heating. The compressor was cooled by water jaket instead of air cooled so that the system energy efficiency was improved quite well.

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A Study for the Use of Solar Energy for Agricultural Industry - Solar Drying System Using Evacuated Tubular Solar Collector and Auxiliary Heater -

  • Lee, Gwi Hyun
    • Journal of Biosystems Engineering
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    • v.38 no.1
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    • pp.41-47
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    • 2013
  • Purpose: The objectives of this study were to construct the solar drying system with evacuated tubular solar collector and to investigate its performance in comparison with indoor and outdoor dryings. Methods: Solar drying system was constructed with using CPC (compound parabolic concentrator) evacuated tubular solar collector. Solar drying system is mainly composed of evacuated tubular solar collector with CPC reflector, storage tank, water-to-air heat exchanger, auxiliary heater, and drying chamber. Performance test of solar drying system was conducted with drying of agricultural products such as sliced radish, potato, carrot, and oyster mushroom. Drying characteristics of agricultural products in solar drying system were compared with those of indoor and outdoor ones. Results: Solar drying system showed considerable effect on reducing the half drying time for all drying samples. However, outdoor drying was more effective than indoor drying on shortening the half drying time for all of drying samples. Solar drying system and outdoor drying for oyster mushroom showed the same half drying time. Conclusions: Oyster mushroom could be dried easily under outdoor drying until MR (Moisture Ratio) was reached to about 0.2. However, solar drying system showed great effect on drying for most samples compared with indoor and outdoor dryings, when MR was less than 0.5.