• Title/Summary/Keyword: Smelting properties

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The Study on Properties of Mortar with Copper Smelting Slag (동제련 슬래그를 혼입한 모르타르의 강도 특성 연구)

  • Park, Cho-Bum;Ji, Suk-Won;Seo, Chee-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.263-268
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    • 2000
  • Recently, the recycling of the by-products was attempted to various fields. One of the major industry, the copper manufacturing industry produced a lot slags. in this study, the copper smelting slag was used to use practically application for the aggregate of concrete. To find the optimum mixing ratio of mortar with the copper smelting slag as substitution for sand, the mixing ratio was increased 1:2 to 1:5 step by step and every mixture was contained 5 steps sand substitutive ratio. The substitutive ratio of sand was increased 25% st대 by step from 0% to 100%. The result of this study was shown as follows. 1. In the every mixture, as the substitutive ratio was increased, the flow was decrease 3.64% from 18cm, and the unit content weigth was increased 5.5% in average. 2. The property of the strength was judged that it was more affected W/C and mixing ratio than the copper smelting slag.

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Properties of Chemical Grade and Smelting Grade Aluminium Trihydroxide (화학제품용 및 금속제련용 수산화알루미늄 제품 특성)

  • Kim, Dae-Woong;Baik, Yong-Hyuck
    • Journal of the Korean Ceramic Society
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    • v.38 no.9
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    • pp.822-828
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    • 2001
  • Bayer process is based on the extraction of aluminium trihydroxide from bauxite. The process is operated with the several criteria such as primary crystal size, particle size distribution and yield etc.. In this study basing on the previous results, an investigation on the effect of chemical grade and smelting grade aluminium trihydroxide precipitation condition were undertaken. As a result, particle size was 42∼44${\mu}$m form chemical grade product and 74∼77${\mu}$m for smelting grade product. The yield and solubility by acid of chemical grade product was higher than smelting grade product. The attrition index of smelting grade product was lower than that of other commercial product because primary crystal size of the smelting grade product was small.

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Study on the Restoration of Ancient Smelting and Smithing Technologies in the Jungwon Area (재현실험을 통한 중원지역 고대 제련-단야기술의 공정별 특성 연구)

  • Lee, Eunwoo;Kwak, Byeongmoon;Kim, Eunji;Han, Youngwoo;Park, Chonglyuck
    • Journal of Conservation Science
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    • v.33 no.6
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    • pp.519-532
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    • 2017
  • Studies on ancient ironmaking technologies are primarily based on archaeological surveys and scientific analysis data, and technological systems are examined by comparing the results of restorative experiments. In this study, to examine the ancient iron production technologies such as smelting and smithing in the Jungwon area, a restoration experiment was conducted based on archaeological data, and the iron and slag, etc. produced in the experiment were analyzed. Further, the changes in physicochemical properties due to the smelting of the raw material, specifically, iron ore were determined, and the smithing process, which involves fabrication of ironwares, was analyzed along with the characteristics of each step. In the case of smelting, increasing recovery rates and production of high-quality primary iron material were important for the following processes. For the iron bars produced through the smithing process, it was found that quality improvements made by reducing physical defects such as inclusions or gas holes were more important than the composition of the iron itself. The study also yielded comparative study data for various byproducts, such as smithing slag, which could be utilized in other ironmaking technology studies.

Cadmium and Zinc Uptake Characteristics of Corn Plant in Arable Soil Contaminated by Smelting Factory Source

  • Hong, Chang-Oh;Gutierrez, Jessie;Oh, Ju-Hwan;Lee, Yong-Bok;Yu, Chan;Kim, Pil-Joo
    • Korean Journal of Environmental Agriculture
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    • v.26 no.3
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    • pp.210-216
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    • 2007
  • The cadmium (Cd) and zinc (Zn) contamination of soils and cultivated crop plants by zinc smelting activities was studied. In the study area of the vicinity of ${\triangle}{\triangle}$ zinc smelting factory in Korea, soils and corn plants were sampled at corn harvesting stage and analyzed Cd and Zn concentration as well as Cd and Zn fraction and chemical properties in soils. At 600 m radius of studied area, Cd and Zn were highly accumulated in the surface soils (0 - 20 cm) showed greater than the Korean warning criteria (Cd 1.5, Zn 300 mg $kg^{-1}$) with corresponding values 1.7 and 407 mg $kg^{-1}$, respectively. The leaf part gave higher Cd concentration with the corresponding value of 9.5 mg $kg^{-1}$ as compared to the stem and grains pare (1.6 and 0.18 mg $kg^{-1}$), respectively. Higher Zn concentration was also obtained from the leaf part of the corn plant which gave the value of 1,733 mg $kg^{-1}$. The stem and grain part gave corresponding values of 547 and 61 mg $kg^{-1}$. The order of the mean Cd concentration in fractions is F3 (oxidizable fraction) > F2 (reducible fraction) > F4 (residual fraction) > F1 (exchangeable + acidic fraction). A highly positive correlation is observed between F2 and concentration of Cd and Zn in both plant pare, leaf and grain. Highly positive correlations are shown in the pH exchangeable Ca and Mg, and CEC when correlated with Cd and Zn bound to F4 fractions. To reduce Cd and Zn uptake by corn plant in an arable land heavily contaminated with Cd and Zn as affected by smelting factory, an efficient and effective soil management to increase soil pH and CEC is thus recommended.

Current Status of Smelting and Recycling Technologies of Tungsten (텅스텐의 제련과 리사이클링 현황)

  • Sohn, Ho-Sang
    • Journal of Powder Materials
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    • v.28 no.4
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    • pp.342-351
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    • 2021
  • Because of its unique properties, tungsten is a strategic and rare metal used in various industrial applications. However, the world's annual production of tungsten is only 84000 t. Ammonium paratungstate (APT), which is used as the main intermediate in industrial tungsten production, is usually obtained from tungsten concentrates of wolframite and scheelite by hydrometallurgical treatment. Intermediates such as tungsten trioxide, tungsten blue oxide, tungstic acid, and ammonium metatungstate can be derived from APT by thermal decomposition or chemical attack. Tungsten metal powder is produced through the hydrogen reduction of high-purity tungsten oxides, and tungsten carbide powder is produced by the reaction of tungsten powder and carbon black powder at 1300-1700℃ in a hydrogen atmosphere. Tungsten scrap can be divided into hard and soft scrap based on shape (bulk or powder). It can also be divided into new scrap generated during the production of tungsten-bearing goods and old scrap collected at the end of life. Recycling technologies for tungsten can be divided into four main groups: direct, chemical, and semi-direct recycling, and melting metallurgy. In this review, the current status of tungsten smelting and recycling technologies is discussed.

Molten Salt-Based Carbon-Neutral Critical Metal Smelting Process From Oxide Feedstocks

  • Wan-Bae Kim;Woo-Seok Choi;Gyu-Seok Lim;Vladislav E. Ri;Soo-Haeng Cho;Suk-Cheol Kwon;Hayk Nersisyan;Jong-Hyeon Lee
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.21 no.1
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    • pp.9-22
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    • 2023
  • Spin-off pyroprocessing technology and inert anode materials to replace the conventional carbon-based smelting process for critical materials were introduced. Efforts to select inert anode materials through numerical analysis and selected experimental results were devised for the high-throughput reduction of oxide feedstocks. The electrochemical properties of the inert anode material were evaluated, and stable electrolysis behavior and CaCu generation were observed during molten salt recycling. Thereafter, CuTi was prepared by reacting rutile (TiO2) with CaCu in a Ti crucible. The formation of CuTi was confirmed when the concentration of CaO in the molten salt was controlled at 7.5mol%. A laboratory-scale electrorefining study was conducted using CuTi(Zr, Hf) alloys as the anodes, with a Ti electrodeposit conforming to the ASTM B299 standard recovered using a pilot-scale electrorefining device.

Material Characteristic of Slags and Iron Bloom Produced by Smelting Process Using Sand Iron (사철 제련을 통해 생산된 슬래그와 괴련철의 재료과학적 특성 비교)

  • Cho, Sung Mo;Cho, Hyun Kyung;Kwon, In Cheol;Cho, Nam Chul
    • Journal of Conservation Science
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    • v.34 no.1
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    • pp.39-50
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    • 2018
  • This study replicated traditional smelting methods to produce iron blooms from sand iron. The metallurgical properties of the slag and the iron blooms were analyzed. The sand iron materials used in the smelting experiments, which were based on ancient documents, were collected from Gyeong-Ju and Pohang. Analysis by WD-XRF and XRD showed that Gyeong-Ju's sand iron contains a high-titanium, with magnetite, and Pohang's sand iron contains a low-titanium, which magnetite and ilmenite were mixed. Analysis of the slag with XRD, and the micro-structure with metal microscopes and SEM-EDS, confirmed that the major compounds in the slag of the Gyeong-Ju's sand iron were fayalite and $w\ddot{u}stite$, and those in the slag of the Pohang's sand iron were titanomagnetite and fayalite. The differences in the main constituents were confirmed according to the Ti quantity. Finally, we observed the microstructures of the iron blooms. In the case of the iron bloom produced from Gyeong-Ju's sand iron, the outside was found to be dominantly a pearlite of eutectoid steel, while the inside was a hypo-eutectoid steel where ferrite and pearlite were mixed together. While, the major component of the iron bloom produced from Pohang's sand iron was ferrite, which is almost like pure iron. However, there were many impurities inside the iron blooms. Therefore, this experiment confirmed that making ironware required a process that involved removing internal impurities, refining, and welding. It will be an important data to identify the characteristics of iron by-products and the site through traditional iron-making experiments under various conditions.

Extraction Process of Lead and Variations of Physicochemical Properties using the Smelting Experiment of Galena (방연석 제련실험을 통한 납 추출과정 및 물리화학적 거동변화 연구)

  • Han, Woo-Rim;Kim, So-Jin;Lee, Eun-Woo;Hwang, Jin-Ju;Kim, Su-Ki;Han, Min-Su
    • Journal of Conservation Science
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    • v.29 no.1
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    • pp.69-79
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    • 2013
  • This study aims at identifying the variation of physicochemical properties for galena ore in order to use it in understanding of manufacturing techniques in terms of metallurgical method and smelting or refining process for obtaining lead. The ores in the study obtained from the operating mine have been washed and pre-treated for a test. Metallic lead has been extracted by roasting process. The result displays that galena is still in present in the matt despite of exposure to high temperature, over $1000^{\circ}C$. Nearly $11.1g/cm^3$ specific gravity metallic lead has been collected from the refining test of which aim was to remove the remnant galena and a trace of concentrated silver has been identified at the grain boundary. The result suggests that at least one refining process was essential to acquire high purity metallic lead and cupellation had been executed to remove remnant silver.

Fresh and hardened properties of concrete incorporating ground granulated blast furnace slag-A review

  • Patra, Rakesh Kumar;Mukharjee, Bibhuti Bhusan
    • Advances in concrete construction
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    • v.4 no.4
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    • pp.283-303
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    • 2016
  • Several types of industrial byproducts are generated. With increased environmental awareness and its potential hazardous effects, the utilization of industrial byproducts in concrete has become an attractive alternative to their disposal. One such by-product is ground granulated blast furnace slag (GGBS), which is a byproduct of the smelting process carried out in the iron and steel industry. The GGBS is very effective in the design and development of high-strength and high-performance concrete. This paper reviews the effect of GGBS on the workability, porosity, compressive strength, splitting tensile strength, and flexural strength of concrete.

Development of Polymetallic Nodules in the NE Equatorial Pacific: Past, Present and Future (심해저 망간단괴 개발의 현황과 미래)

  • Chi, Sang Bum;Hong, Sup
    • Ocean and Polar Research
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    • v.36 no.4
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    • pp.367-371
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    • 2014
  • In early 1990s, the Korean government has launched a deep-sea research program to secure the stable long-term supply of strategic metallic minerals including Cr, Cu and Ni. Through the pioneering surveys, Korea registered $150,000km^2$ of Mn-nodule field in the Clarion-Clipperton area, the NE equatorial Pacific to the international sea-bed authority (ISA) in 1994. Following the ISA exploration code, the final exclusive exploration area of $75,000km^2$ was assigned in 2002, based on results of eight-year researches of chemico-physical properties of nodules, bottom profiles and sediment properties. Since that time, environmental studies, mining technical developments including robot miner and lifting system and establishment of smelting systems were accompanied with the detailed geophysical studies to decipher the priori mining area until 2009. Major points of the recent Korea Mn-nodule program are deployed on a commercial scale until 2015. In order to meet the goals, we developed a 1/5 scaled robot miner compared to commercial one in 2012 and performed a mining test at the water depth of 1,370 m in 2013. In addition, detailed 25,000 scaled mining maps in the priori area, which can provide operation roots of the miner, will be prepared and an environmental-friendly mining strategy will be pursued based on the environmental impact test and environmental monitoring.