• Title/Summary/Keyword: Smart Manufacturing System

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Preprocessor Implementation of Open IDS Snort for Smart Manufacturing Industry Network (스마트 제조 산업용 네트워크에 적합한 Snort IDS에서의 전처리기 구현)

  • Ha, Jaecheol
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.26 no.5
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    • pp.1313-1322
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    • 2016
  • Recently, many virus and hacking attacks on public organizations and financial institutions by internet are becoming increasingly intelligent and sophisticated. The Advanced Persistent Threat has been considered as an important cyber risk. This attack is basically accomplished by spreading malicious codes through complex networks. To detect and extract PE files in smart manufacturing industry networks, an efficient processing method which is performed before analysis procedure on malicious codes is proposed. We implement a preprocessor of open intrusion detection system Snort for fast extraction of PE files and install on a hardware sensor equipment. As a result of practical experiment, we verify that the network sensor can extract the PE files which are often suspected as a malware.

An Empirical Study on Manufacturing Process Mining of Smart Factory (스마트 팩토리의 제조 프로세스 마이닝에 관한 실증 연구)

  • Taesung, Kim
    • Journal of the Korea Safety Management & Science
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    • v.24 no.4
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    • pp.149-156
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    • 2022
  • Manufacturing process mining performs various data analyzes of performance on event logs that record production. That is, it analyzes the event log data accumulated in the information system and extracts useful information necessary for business execution. Process data analysis by process mining analyzes actual data extracted from manufacturing execution systems (MES) to enable accurate manufacturing process analysis. In order to continuously manage and improve manufacturing and manufacturing processes, there is a need to structure, monitor and analyze the processes, but there is a lack of suitable technology to use. The purpose of this research is to propose a manufacturing process analysis method using process mining and to establish a manufacturing process mining system by analyzing empirical data. In this research, the manufacturing process was analyzed by process mining technology using transaction data extracted from MES. A relationship model of the manufacturing process and equipment was derived, and various performance analyzes were performed on the derived process model from the viewpoint of work, equipment, and time. The results of this analysis are highly effective in shortening process lead times (bottleneck analysis, time analysis), improving productivity (throughput analysis), and reducing costs (equipment analysis).

The necessity of Smart Factory's Standards and Certification System Based on Grounded theory (근거이론에 의한 스마트공장 표준 및 인증제도 도입 필요성)

  • Shin, Jong-Chang;Kim, Kyung-Ihl
    • Journal of Convergence for Information Technology
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    • v.8 no.2
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    • pp.203-208
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    • 2018
  • This study is concerned with the introduction and operation of smart factories. In order to accomplish the purpose of research, we made a standard system of smart factory and investigated the recognition system. This study was conducted as a grounded theory methodology among qualitative research methodologies. The results of the study are the necessity of a tool to appropriately evaluate the new manufacturing process management system and related management activities to achieve the successful introduction of smart factories and the management performance of the organization. In order to successfully implement the Smart Factory Certification System, it is necessary to establish a certification organization system, enact relevant laws and amendments, operate government-led pilot projects, train professional workers, and establish incentive policies.

Smart Warehouse Management System Utilizing IoT-based Autonomous Mobile Robot for SME Manufacturing Factory (중소제조기업을 위한 IoT기반의 자율이동모듈을 활용한 스마트 창고관리 시스템 개발)

  • Kim, Jeong-A;Jeong, Jongpil
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.5
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    • pp.237-244
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    • 2018
  • The Smart Factory level of manufacturing factories of SMEs now lacks a system for grasping the accurate inventory amount associated with inventory movements in managing warehouses at the basic level. Also, it is difficult to manage accurate materials for loss of data due to worker manual work and production method due to experience. In order to solve this problem, in this paper, automatic acquisition of inventory to minimize manual work to grasp workers' Inventory and improve automation is done. In the smart warehouse management system using the IoT-based autonomous mobile module, the autonomous mobile module acquires the data of the inventory storage while moving through the line. In order to grasp the material of the Inventory storage, The Camera module recognizes the name of the inventory storage. And Then, If output matches, the data measured by the sensor is transferred to the server. This data can be processed, saved in a database, and real-time inventory quantity and location can be grasped in a web-based monitoring environment for administrators. The Real-time Automatic Inventory (RAIC) systems is reduce manual tasks and expect the effects of automated inventory management systems.

Development of Cyber-Physical Production System based Manufacturing Control System for Aircraft Parts Plant (가상물리제조 기반 항공기 부품공장 생산통제시스템 개발)

  • Kim, Deok Hyun;Lee, In Su;Cha, Chun Nam
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.1
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    • pp.143-150
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    • 2020
  • To enhance the effectiveness of the FMS (flexible manufacturing system), it is necessary for the manufacturing control system to be upgraded by integrating the cyber and the physical manufacturing systems. Using the CPPS (Cyber-Physical Production System) concept, this study proposes a 4-stage vertical integration and control framework for an aircraft parts manufacturing plant. In the proposed framework, the process controller prepares the operations schedule for processing work orders generated from the APS (advanced planning & scheduling) system. The scheduled operations and the related control commands are assigned to equipments by the dispatcher of the line controller. The line monitor is responsible for monitoring the overall status of the FMS including work orders and equipments. Finally the process monitor uses the simulation model to check the performance of the production plan using real time plant status data. The W-FMCS (Wing rib-Flexible Manufacturing Control & Simulation) are developed to implement the proposed 4-stage CPPS based FMS control architecture. The effectiveness of the proposed control architecture is examined by the real plant's operational data such as utilization and throughput. The performance improvement examined shows the usefulness of the framework in managing the smart factory's operation by providing a practical approach to integrate cyber and physical production systems.

A Study on Development of Robot Monotoring System Simulator for Smart Factory (스마트 팩토리를 위한 로봇 모니터링 시스템 시뮬레이터 개발에 관한 연구)

  • Kim, Hee-Jin;Kim, Sang-Hyun;Jang, Gi-Won;Kim, Du-Beum;Dong, Guen-Han;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.5
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    • pp.561-573
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    • 2019
  • This study proposes a new approach to implement smart factory based on robot monitoring system for a small and medium sized enterprise. The simulator includes the forward kinematics and inverse kinematics analyzes of articulated robots. We also modeled the dynamics of the robot and made it possible to simulate it in the program. We studied the interface between the user and the monitoring programming system using the GUI environment of Windows OS, and it is configured to select the appropriate trajectory planning and control method. The reliability of simulator is illustrated by simulation test.

The Integrated Design and Analysis of Manufacturing Lines (I) - an Automated Modeling & Simulation System for Digital Virtual Manufacturing (제조라인 통합 설계 및 분석(I) - 디지털 가상생산 기술 적용을 위한 모델링 & 시뮬레이션 자동화 시스템)

  • Choi, SangSu;Hyeon, Jeongho;Jang, Yong;Lee, Bumgee;Park, Yangho;Kang, HyoungSeok;Jun, Chanmo;Jung, Jinwoo;Noh, Sang Do
    • Korean Journal of Computational Design and Engineering
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    • v.19 no.2
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    • pp.138-147
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    • 2014
  • In manufacturing companies, different types of production have been developed based on diverse production strategies and differentiated technologies. The production systems have become smart, factories are filled with unmanned manufacturing lines, and sustainable manufacturing technologies are under development. Nowadays, the digital manufacturing technology is being adopted and used in manufacturing industries. When this technology is applied, a lot of efforts, time and cost are required and training professionals in-house is limited. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development on virtual environment. This system provides the functions that can be designed easily using library and template based on standardized modules and analyzed automatically the logistic and capacity simulation by one-click and verified the result using visual reports. Also, we can review the factory layout using automatically created 3D virtual factory and increase the knowledge reuse by e-FEED system.

A Study on Orientation and Position Control of Mobile Robot Based on Multi-Sensors Fusion for Implimentation of Smart FA (스마트팩토리 실현을 위한 다중센서기반 모바일로봇의 위치 및 자세제어에 관한 연구)

  • Dong, G.H;Kim, D.B.;Kim, H.J;Kim, S.H;Baek, Y.T;Han, S.H
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.2
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    • pp.209-218
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    • 2019
  • This study proposes a new approach to Control the Orientation and position based on obstacle avoidance technology by multi sensors fusion and autonomous travelling control of mobile robot system for implimentation of Smart FA. The important focus is to control mobile robot based on by the multiple sensor module for autonomous travelling and obstacle avoidance of proposed mobile robot system, and the multiple sensor module is consit with sonar sensors, psd sensors, color recognition sensors, and position recognition sensors. Especially, it is proposed two points for the real time implementation of autonomous travelling control of mobile robot in limited manufacturing environments. One is on the development of the travelling trajectory control algorithm which obtain accurate and fast in considering any constraints. such as uncertain nonlinear dynamic effects. The other is on the real time implementation of obstacle avoidance and autonomous travelling control of mobile robot based on multiple sensors. The reliability of this study has been illustrated by the computer simulation and experiments for autonomous travelling control and obstacle avoidance.

A Study on Designing Autonomous Parking Assistance using Fuzzy Controller (퍼지제어기를 이용한 자율주차시스템 구현에 관한 연구)

  • Choo, Yeon-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.70-76
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    • 2013
  • Recently, the performance and function of electrical and electronic system in automotive vehicles is developing at a rapid rate with the advancement of IT technologies. Combined together with micro-controller and sensor technologies, the Vehicle Smart System (VSS) being developed to improve driver's convenience and comfort has been employed to a variety of applications. In addition to the convenience system, the Auto-parking Assistance System (AAS) that is now attracting a new attention has been already applied to some vehicles, but it is currently limited to luxury car models only. In this paper, we present a fuzzy controller that enables autonomous parking assistance without the AAS. The controller can perform the assistance with information provided from moving status, current position and steering angle as one is able to park a car based on his/her experience and knowledge for driving and parking. We have evaluated its performance of the proposed controller by simulation and tested the excellence of the controller by building a model vehicle embedded with the micro-controllers.

A Study on the Visualization of Facility Data Using Manufacturing Data Collection Standard (제조설비 데이터 수집 표준을 이용한 설비 데이터 시각화에 대한 연구)

  • Ko, Dongbeom;Park, Jeongmin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.3
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    • pp.159-166
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    • 2018
  • This paper introduces a manufacturing facility visualization system for the monitoring of smart factories. With the development of technology and the emergence of such terms as the Fourth Industrial Revolution and Industry 4.0, technologies for smart factories are becoming more important. A Manufacturing Execution System that can improve productivity and help decision making by monitoring production plants in real-time is one of the key technologies for smart factories. The application of digital twin technology for more accurate monitoring technology is also an important issue. However, digital twin implementations require an integrated infrastructure that can integrate facility data from multiple manufacturers. Therefore, this paper designs and develops a visualization program that can verify real-time information of facilities using data collection system based on international standard protocol for heterogeneous collection and monitoring of facility data. This allows a factory to consolidate equipment data from multiple manufacturers and to view them in real-time.