• Title/Summary/Keyword: Small Surface Crack

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Properties of Fatigue Crack Initiation and Arrest in Structural Steel Under Acid Fog (산성안개 하의 구조용강에서 피로균열의 발생 및 정류특성)

  • Kim, Min-Geon;Kim, Jin-Hak;Kim, Myeong-Seop;Ji, Jeong-Geun;Gu, Eun-Hoe
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.374-379
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    • 2002
  • Corrosion fatigue tests were carried out to clarify the influence of acid fog as environmental factor on the fatigue strength of SM55C using rotary bending fatigue tester. The fatigue strength of acid fog specimen extremely decreased about 80% compared to that of distilled water specimen. In acid fog environment, a number of cracks commenced at corrosion pit and coalesced with the adjacent cracks during they propagate, and they formed a single non-propagating circumferential crack under the endurance stress of N=5$\times$10$\^$7/ cycles. Also, the depth of the crack is smaller than that of normal fatigue crack, so the crack has a veil small aspect ratio. The reason of this peculiar crack growth characteristics is that the crack opening-closure behaviors are hindered by corrosion products on the surface crack faces, and hence it is thinkable that the strong corrosion action like anodic dissolution for crack growth in depth direction is weaker compared with surface, resulting from faint pumping action of crack during loading-shedding processes.

Evaluation of the Surface Crack by a Large Aperture Ultrasonic Probe (대구경 초음파 탐촉자를 이용한 표면균열 평가)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.180-185
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    • 2004
  • Conventional ultrasonic examination to detect micro and small surface cracks is based on the pulse-echo technique using a normal immersion focused transducer with high frequency, or an angle-beam transducer generating surface waves. It is difficult to make an automatic ultrasonic system that can detect micro and small surface cracks and position in a large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of the transducer. In this study, a high-precision scanning acoustic microscope with a 10MHz large-aperture transducer has been used to assess the existence, position and depth of a surface crack from the real-time A, B, C scans obtained by exploiting the ultrasonic diffraction. The ultrasonic method with large aperture transducer has improved the accuracy of the crack depth assessment and also the scanning speed by ten times, compared with the conventional ultrasonic methods.

Initiation and Growth Behavior of Small Fatigue Cracks in the Degraded 2 1/4 Cr-1 Mo Steel (2 1/4 Cr-1 Mo강 劣化材의 微小 疲勞龜裂의 발생 및 진전거동)

  • 곽상국;장재영;권재도;최선호;장순식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.1
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    • pp.53-62
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    • 1992
  • Material can be degraded by using it for a long service under the high temperature and pressure circumstances, Therefore, material degradation can affect the strength of mechanical structures. At present, the life prediction of the degraded structures is considered as an important technical problem. In this paper, the degraded 21/4Cr-lMo steel is the material used for about 10 years around 400.deg. C in an oil refinery plant. The recovered one was prepared out of the above degraded steel by heat treatment for one hour at 650.deg. C. The degradation effect was investigated through the tension test, Hardness test and Charpy impact test. On the smooth surface material, the fatigue crack initiation, growth and coalescence stages of the distributed small cracks were investigated with photographs, and the crack length and density were measured. The measuring results were analyzed by quantative and statistical methods.

A Study on the Crack Depth Sizing Using ECT Technique for Martensitic Stainless Steel (ECT를 이용한 마르텐사이트 재질의 균열결함 깊이측정 연구)

  • Kim, Wang-Bae;Cheon, Keun-Young
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.2
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    • pp.7-12
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    • 2009
  • The flaws detected by the non-destructive surface test methods shall be sized by means of the volumetric test such as an UT(ultrasonic test) or an ECT(eddy current test) for the purpose of analyzing and repairing them. It is generally known that the ECT is a comparatively effective technique for the small size cracks which are located shallowly from the surface. On this study, the ECT technique was tried to size the depth of the crack-like EDM notches, and it is identified that the ECT is an appropriate depth sizing technique for the shallow cracks less than 3mm in the Martensitic CA6NM material.

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Design and calibration of a wireless laser-based optical sensor for crack propagation monitoring

  • Man, S.H.;Chang, C.C.;Hassan, M.;Bermak, A.
    • Smart Structures and Systems
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    • v.15 no.6
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    • pp.1543-1567
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    • 2015
  • In this study, a wireless crack sensor is developed for monitoring cracks propagating in two dimensions. This sensor is developed by incorporating a laser-based optical navigation sensor board (ADNS-9500) into a smart wireless platform (Imote2). To measure crack propagation, the Imote2 sends a signal to the ADNS-9500 to collect a sequence of images reflected from the concrete surface. These acquired images can be processed in the ADNS-9500 directly (the navigation mode) or sent to Imote2 for processing (the frame capture mode). The computed crack displacement can then be transmitted wirelessly to a base station. The design and the construction of this sensor are reported herein followed by some calibration tests on one prototype sensor. Test results show that the sensor can provide sub-millimeter accuracy under sinusoidal and step movement. Also, the two modes of operation offer complementary performance as the navigation mode is more accurate in tracking large amplitude and fast crack movement while the frame capture mode is more accurate for small and slow crack movement. These results illustrate the feasibility of developing such a crack sensor as well as point out directions of further research before its actual implementation.

Laboratorial technique for fabrication of outer diameter stress corrosion cracking on steam generator tubing (증기발생기 전열관 2차측 응력부식균열의 실험실적 모사 방법)

  • Lee, Jae-Min;Kim, Sung-Woo;Hwang, Seong-Sik;Kim, Hong-Pyo;Kim, Hong-Deok
    • Corrosion Science and Technology
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    • v.13 no.3
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    • pp.112-119
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    • 2014
  • In this work, it is aimed to develop the fabrication method of axial stress corrosion cracking (SCC) defects having various sizes, on the outer diameter surface of the steam generator (SG) tubings. To control the length of the artificial SCC defect, the specific area of the SG tubing samples was exposed to an acidic solution after a sensitization heat treatment. During the exposure to an acidic solution, a direct current potential drop (DCPD) method was adopted to monitor the crack depth. The size of the SCC defect was first evaluated by an eddy current test (ECT), and then confirmed by a destructive examination. From the comparison, it was found that the actual crack length was well controlled to be similar to the length of the surface exposed to an acidic solution (5, 10, 20 or 30 mm in this work) with small standard deviation. From in-situ monitoring of the crack depth using the DCPD method, it was possible to distinguish a non-through wall crack from a through wall crack, even though the depth of the non-through wall crack was not able to be precisely controlled. The fabrication method established in this work was useful to simulate the SCC defect having similar size and ECT signals as compared to the field cracks in the SG tubings of the operating Korean PWRs.

A Study for Concrete Crack Minimize Methods in Large Section Tunnel Lining (라이닝 시공특성을 고려한 대단면 4차로 터널 균열최소화 방안에 대한 연구)

  • Choo, Seok-Yeon;Lee, Jae-Sung;Koh, Sung-Yil;Kim, Sang-Whang;Ra, Kyong-Woong;Kim, Tae-Hyok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.10a
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    • pp.621-628
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    • 2005
  • The concrete lining in tunnel performs structural and nonstructural functions. The concrete lining works as a structural member for released load and residual water pressure in NATM tunnel system. Also concrete lining used for finishing the tunnel surface. The initial crack of concrete lining is reported because of difficulties in construction process, which concrete is injected into 30$\sim$40cm narrow gap between lining form and tunnel surface through 500${\times}$600mm small injection holes in the form. In this paper, we research a reason of initial crack occurrence by the case study of 4 lane wide span tunnel, and propose an improved method for crack minimization in construction process. We verify that the proposed method can give qualified concrete lining by carrying out the concrete injection model test and the numerical analysis of concrete flow.

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Viscoelastic Analysis of Stress Intensity Factor for Interface Edge Crack in a Unidirectional Liminate (단일방향 복합재료의 공유면에 존재하는 계면 모서리균열의 점탄성 해석)

  • 이상순;김범식
    • Computational Structural Engineering
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    • v.10 no.1
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    • pp.129-134
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    • 1997
  • Interfacial stress singularity in a unidirectional two-dimensional laminate model consisting of an elastic fiber and a viscoelastic matrix has been investigated using the time-domain boundary element method. First, the interfacial singular stresses between the fiber and the matrix of a unidirectional laminate subjected to a uniform transverse tensile strain have been investigated near the free surface, but without any defect or any edge crack. Such a stress singularity might lead to fiber-matrix debonding or interfacial edge cracks. Then, the overall stress intensity factor for the case of a small interfacial edge crack of length a has been computed.

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Evaluation on the Effect of the Size of Placing Block(L/H) and Elastic Modulus of Base Structure on the Thermal Stress in Mass Concrete (매스콘크리트에서 타설블럭의 크기(L/H)와 구속체의 탄성계수가 온도응력에 미치는 영향에 관한 검토)

  • 강석화;이용호;박칠림
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.04a
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    • pp.275-279
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    • 1996
  • In this study, the effect of external restraint on the thermal stresses and thermal cracking mode in mass concrete are analysed using the two major factors affecting external restraint such as the ratio of width go height of the placed structure (L/H) and the elastic modulus of base structure (E). For this parametric study, many cases with different values of L/H and Er are analysed by the FEM program and the co-relationship of the those major factors is examined. To evaluate the effect of external restraint on the thermal behavior of placing structure, internal restraint stress caused by temperature difference is subtracted from total thermal stress. In the case of small value of L/H or Er, it shows as internally restricted mode indicating maximum tensile stress in surface at early age, and the external restraint makes the possibility of thermal cracking higher. However, in the case of the large values of L/H and Er, the crack index at center is smaller than at surface due to the effect of external restraint. Thus, the initial location of the thermal crack is shifted from the surface to the center and the resulting crack is formed at later age.

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Crack Detection Method for Tunnel Lining Surfaces using Ternary Classifier

  • Han, Jeong Hoon;Kim, In Soo;Lee, Cheol Hee;Moon, Young Shik
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.14 no.9
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    • pp.3797-3822
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    • 2020
  • The inspection of cracks on the surface of tunnel linings is a common method of evaluate the condition of the tunnel. In particular, determining the thickness and shape of a crack is important because it indicates the external forces applied to the tunnel and the current condition of the concrete structure. Recently, several automatic crack detection methods have been proposed to identify cracks using captured tunnel lining images. These methods apply an image-segmentation mechanism with well-annotated datasets. However, generating the ground truths requires many resources, and the small proportion of cracks in the images cause a class-imbalance problem. A weakly annotated dataset is generated to reduce resource consumption and avoid the class-imbalance problem. However, the use of the dataset results in a large number of false positives and requires post-processing for accurate crack detection. To overcome these issues, we propose a crack detection method using a ternary classifier. The proposed method significantly reduces the false positive rate, and the performance (as measured by the F1 score) is improved by 0.33 compared to previous methods. These results demonstrate the effectiveness of the proposed method.