• Title/Summary/Keyword: Sludge Detection

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Sludge Detection Inside Pipes Using Torsional Guided Waves (비틀림 유도파를 이용한 배관 내부 슬러지검출)

  • Park, Kyung-Jo;Kim, Chung-Yup
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.757-762
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    • 2013
  • A technique is presented that uses a new guided wave technique for sludge and blockages detection in long-range pipelines. Existing techniques have the limitations that the sludge position needs to be known a priori and the area to be inspected needs to be accessible. Two guided wave techniques have been developed which allow the sludge or blockages to be detected remotely without the need to access the specific location where the pipe is blocked, nor to open the pipe. The first technique measures the reflection of guided waves by sludge which can be used to accurately locate the blocked region; the second technique detects sludge by revealing the changes to the transmitted guided waves propagating in the blocked region or after it. The two techniques complement each other and their combination leads to a reliable sludge or blockage detection. Various types of realistic sludge have been considered in the study and the practical capabilities of the two techniques have been demonstrated.

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Feasibility Study of Sludge Detection inside Pipes Using Torsional Guided Waves (비틀림 유도파를 이용한 배관 슬러지 검출 방법의 현장 적용성 평가)

  • Park, Kyung-Jo
    • Journal of Power System Engineering
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    • v.18 no.5
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    • pp.100-105
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    • 2014
  • It has been previously reported that in principle sludge and blockages can be detected and even characterized by using guided ultrasonic torsional waves, based on an idealized model in which the sludge layer was simplified in terms of geometry and material properties. The work revealed that the presence of a layer inside a pipe scatters the guided wave propagating in the pipe and both the reflection and transmission of the guided wave can be used to effectively detect and characterize the layer. This paper proceeds the work by taking into account more realistic sludge characteristics, including irregular circumferential profiles of the sludge layer and imperfect bonding state between the sludge and the pipe. The influence of these issues is investigated to identify the critical factors that influence the detection and characterization capability of the two measurements.

Sludge Detection Inside Pipes Using Torsional Guided Waves (비틀림 유도파를 이용한 배관 내부 슬러지검출)

  • Park, Kyung-Jo;Kim, Chung-Yup
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.3
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    • pp.282-290
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    • 2013
  • A new method is presented that uses guided wave techniques for sludge and blockages detection in long-range pipelines. Existing techniques have the limitations that the sludge position needs to be known a priori and the area to be inspected needs to be accessible. Two guided wave techniques have been developed which allow the sludge or blockages to be detected remotely without the need to access the specific location where the pipe is blocked, nor to open the pipe. The first technique measures the reflection of guided waves by sludge which can be used to accurately locate the blocked region; the second technique detects sludge by revealing the changes to the transmitted guided waves propagating in the blocked region or after it. The two techniques complement each other and their combination leads to a reliable sludge or blockage detection. Various types of realistic sludge have been considered in the study and the practical capabilities of the two techniques have been demonstrated.

The Detection of the Steam Generator Tubing Defects in the Sludge Piles by the Eddy Current Testing (과전류탐상법(過電流探傷法)에 의한 Sludge Pile속의 결함검출(缺陷檢出))

  • Ahn, Byeong-Wan;Yim, Chang-Jae;Koo, Kil-Mo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.7 no.2
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    • pp.16-26
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    • 1988
  • In the in-service inspections for the steam generator tubing of the nuclear power plants by the Eddy Current Testing, the ECT signals are evaluated by their phase. If oxidized copper sludge is piled up in the secondary side, however, big sludge signals occur in large quantities which originate from copper layers forming in the sludge piles due to the pitting mechanism of the steam generator tubing by $Cu^{2+}$, and modulate the defect signals, causing the difficulty in the defect detection. In this research, sludge specimens were prepared considering the formations of the sludge signal sources and multi-frequency ECT mixing experiments by different choices of the mixing standards were performed. The results were found to be 5 to 30% of the tube wall thickness over-estimated. Experiments using the ring-type mixing standards showed the least errors of all, while those with the mixing standards nearing the sludge conditions brought larger errors as a result of the influence of the interference between the defect and the copper layers.

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DETECTION OF ODSCC IN SG TUBES DEPENDING ON THE SIZE OF THE CRACK AND ON THE PRESENCE OF SLUDGE DEPOSITS

  • Chung, Hansub;Kim, Hong-Deok;Kang, Yong-Seok;Lee, Jae-Gon;Nam, Minwoo
    • Nuclear Engineering and Technology
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    • v.46 no.6
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    • pp.869-874
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    • 2014
  • It was discovered in a Korean PWR that an extensive number of very short and shallow cracks in the SG tubes were undetectable by eddy current in-service-inspection because of the masking effect of sludge deposits. Axial stress corrosion cracks at the outside diameter of the steam generator tubes near the line contacts with the tube support plates are the major concern among the six identical Korean nuclear power plants having CE-type steam generators with Alloy 600 high temperature mill annealed tubes, HU3&4 and HB3~6. The tubes in HB3&4 have a less susceptible microstructure so that the onset of ODSCC was substantially delayed compared to HU3&4 whose tubes are most susceptible to ODSCC among the six units. The numbers of cracks detected by the eddy current inspection jumped drastically after the steam generators of HB4 were chemically cleaned. The purpose of the chemical cleaning was to mitigate stress corrosion cracking by removing the heavy sludge deposit, since a corrosive environment is formed in the occluded region under the sludge deposit. SGCC also enhances the detection capability of the eddy current inspection at the same time. Measurement of the size of each crack using the motorized rotating pancake coil probe indicated that the cracks in HB4 were shorter and substantially shallower than the cracks in HU3&4. It is believed that the cracks were shorter and shallower because the microstructure of the tubes in HB4 is less susceptible to ODSCC. It was readily understood from the size distribution of the cracks and the quantitative information available on the probability of detection that most cracks in HB4 had been undetected until the steam generators were chemically cleaned.

Characterization of Chemical Sludge inside Pipes Using Torsional Guided Waves

  • Park, Kyung-Jo
    • Journal of Power System Engineering
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    • v.18 no.3
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    • pp.29-35
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    • 2014
  • A new method is presented that uses guided wave techniques for sludge and blockage detection in long-range pipelines. Existing techniques have the limitations that the sludge position needs to be known a priori and the area to be inspected needs to be accessible. A novel guided wave technique has been developed that allow the sludge or blockages to be detected remotely without the need to access the specific location where the pipe is blocked, nor to open the pipe. The technique measures the reflection of guided waves by sludge that can be used to accurately locate the blocked region. The effectiveness of the proposed technique is demonstrated and confirmed by experimental measurements.

The control system of sludge amount inspection and discharge materials of outlet water and affiliated water-purification tank (오수/합병정화조의 배출물 제어시스템 연구)

  • 박주식;김건호;오지영;임총규;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 2001.11a
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    • pp.193-202
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    • 2001
  • The individual rotten water purification tank recently discharges wastewater and sewage through the outlet without purification ability. The outlet water and affiliated water purification tank with microorganism cultivator tank cultivates microorganism and then drops the value BOD, COD of sewage and discharges the quality of water into the outlet. The blower and water pump operating continuously prompts the waste of energy and deterioration of equipment. Each room of deposition tank, foaming tank, microorganism cultivator tank is equipment with the sludge detection senses so it can detect the density of each room. The power-drive plant of the blower and water pump which ate the system cultivating the microorganism must be made as fuzzy controlization (If the sludge amount of each room become higher, the rate of operation of blower and water pump must heighten, on the contrary, in case of row sludge amount, the total handling amount and microorganism handling amount of each room of control. Tank reducing the rate of operation must be DB. At present, the blower amount in proportion to the sludge and oxygen demanding amount has to control. Each mom must be checked outlet level of the outlet, also each room must flow backward discharge materials, and must operate feed-back control until we want to be come as a below value of BOD/COD(10PPM ; KS).

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The Development using Fuzzy Control of sludge amount inspection and discharge materials of outlet water and affiliated water-purification tank (퍼지제어를 통한 오수-합병정화조의 오니 측정 및 제어시스템에 관한 연구)

  • 박주식;박윤규;강경식
    • Journal of the Korea Safety Management & Science
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    • v.3 no.4
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    • pp.53-63
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    • 2001
  • The individual rotten water purification tank recently discharges wastewater and sewage through the outlet without purification ability. The outlet water and affiliated water purification tank with microorganism cultivator tank cultivates microorganism and then drops the value BOD, COD of sewage and discharges the quality of water into the outlet. The blower and water pump operating continuously prompts the waste of energy and deterioration of equipment. Each room of deposition tank, foaming tank, microorganism cultivator tank is equipment with the sludge detection senses so it can detect the density of each room. The power-drive plant of the blower and water pump which are the system cultivating the microorganism must be made as fuzzy controlization (If the sludge amount of each room become higher, the rate of operation of blower and water pump must heighten, on the contrary, in case of row sludge amount, the total handling amount and microorganism handling amount of each room of control. Tank reducing the rate of operation must be DB. At present, the blower amount in proportion to the sludge and oxyzen demanding amount has to control. Each room mus be checked outlet level of the outlet, also each room must flow backward discharge materials, and must operate feed-back control until we want to be come as a below value of BOD/COD(10PPM ; KS).

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A Study on the recycling of sewage sludge cake using microwave drying (하수슬러지 케이크의 마이크로파 건조 후 재활용 연구)

  • Ha, Sang An;Yeom, Hae Kyong;You, Mi Young
    • Journal of the Korea Organic Resources Recycling Association
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    • v.14 no.3
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    • pp.77-84
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    • 2006
  • The objective of this research is to evaluate various reclamation methods of sewage sludge cake after treating with microwave under optimum conditions. In this study the sewage sludge cakes used from S and N wastewater treatment plants in the P city. Microwave with an induced electricity heating way was employed for dehydration of sewage sludge cake. Microwave operation conditions is 2,450 MHz of frequency and the power with 1 to 4 kW. This sewage sludge cake had a moisture content of 70%. The moisture content of the sludge decreased notable up to 2%(wt) resulted in breaking of cell wall. When the treated sewage sludge cake mixed with soils could be applied to use midterm and last cover material soils. Moreover, the adsorption ability of heavy metals such as copper, lead, chromium and cadmium was greatly enhanced by treated sewage sludge cake. Within 30 minutes, 1ppm of copper, chromium and cadmium and 10ppm of lead with 1g of the treated sewage sludge cake in $100m{\ell}$ were below detection. It was possible to use the treated sewage sludge cake as an absorbent for absorption of toxic heavy metals. Results from this research indicated that using of microwave radiation was an effective method for treating sewage sludge cake economically and environmental. A point of view of reclamation, the treated sewage sludge cake appeared to be feasible with an adsorption of heavy metals in steady of using expensive yellow earth.

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