• Title/Summary/Keyword: Sleeve welding

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Establishment of An Optimal Process to Improve Structural Integrity by Investigating Effect of the Process Variables on Fatigue Lifetime of Steel-Sleeve Repair Welds in Buried Gas Pipeline (매설가스배관 강 슬리브 보수 용접부의 피로수명에 미치는 공정변수 영향 고찰을 통한 최적공정 수립)

  • Kim, Jong Sung;Lee, Cheol;Kim, Woo Sik;Kim, Ik Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1021-1033
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    • 2017
  • In this study, an optimum process to improve structural integrity was established by investigating effect of the process variables on fatigue lifetime of steel-sleeve repair welds in buried gas pipeline. Residual stresses in the repair welds were derived through sequentially-coupled temperature-stress analysis using ABAQUS, which is a commercial finite element analysis program. In addition, variations of operating stresses were derived by finite element linear elastic stress analysis. Fatigue lifetimes of the steel-sleeve repair welds were evaluated by substituting the derived weld residual stresses and operating stress variations into the structural stress/fracture mechanics approach as input. Parametric study using finite element analysis and fatigue assessment for various repair welding process variables were carried out to investigate the effects of the process variables on the fatigue lifetime. Finally, based on the effects of the process variables on the fatigue lifetime, an optimal process to minimize the welding time and economic costs and to improve the fatigue lifetimes was derived.

Repair of Offshore Structures by Underwater Wet Welding Design and Fatigue Assessment

  • Krohn, A.;Petershagen, H.;Pohl, R.;Szelagowski, P.;Lafaye, G
    • Journal of Ship and Ocean Technology
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    • v.1 no.1
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    • pp.26-34
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    • 1997
  • Under water wet welding is an economically alternative for the repair of offshore structures. In this paper investigations on the fatigue strength of a wet welded pipe structural member have been reported. For the connection a special sleeve patch design has been developed. The joint was fatigue tested. The evaluation of the test was carried out by means of the hot-spot approach with regard to several extrapolation rules of the hot-spot stress. Obtained results have been compared to actual classfication rules and recommendations.

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Structural Analysis of Gas Pipeline Repaired by Carbon Fiber Composite Materials (탄소 섬유 복합재료로 보수된 가스 배관의 구조 해석)

  • Park, Sungho;Kim, Hansang
    • Journal of the Korean Institute of Gas
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    • v.18 no.2
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    • pp.62-68
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    • 2014
  • Composite repair methods besides welding methods such as surfacing and sleeve welding have been used as repair of damaged gas pipelines in foreign countries. Importance of safety management of city gas pipelines have been emphasized recently and our own repair manuals and codes for repair of city gas pipelines are required. It is right time to conduct research on the composite repair methods since the composite repair was introduced rather recently compared to the welding repair methods which have been investigated for long time. In this study, as a starting point of safety assessment of gas pipeline repaird by composite materials, structural analysis of gas pipeline repaired by carbon fiber composite materials was conducted using finite element analysis(FEA) method and the results was discussed.

Structural Analysis and Safety Assessment of KS D 3631 Gas Pipeline Repaired by Carbon Fiber Composite Material Sleeve (탄소섬유복합재료 슬리브로 보수된 KS D 3631 배관의 구조 해석 및 안정성 평가)

  • Choi, Jongmin;Kim, Hansang;Cho, Sungmin;Lee, Seungkuk
    • Journal of the Korean Institute of Gas
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    • v.20 no.5
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    • pp.96-103
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    • 2016
  • Proper repair methods of damaged city gas pipeline is important factor to safely transmit gas and to reduce economical loss caused by failure of gas pipelines. Repair methods such as surfacing, type-A and type-B welding and composite sleeve method have been used to repair damaged city gas pipelines. In this paper, among repair methods, composite sleeve repair methods were conducted since they are rather simple processes and their repair quality is not sensitive to workers' ability compared with other repair methods. We discussed composite repair processes especially using carbon fiber prepregs and the experimental results.

A study on thermal and mechanical properties according to the structures of conductor sleeve and the method of connection for EHV Cables (전력 케이블용 접속 슬리브의 구조 및 접속 방법에 따른 특성 연구)

  • Kim, Young-Bum;Han, Bong-Soo;Ryu, Jeong-Hyun
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1493_1494
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    • 2009
  • 초고압 전력 케이블용 도체 접속을 위한 접속방법으로 압축형(compressing type), 용접형(welding type), 압축-용접형(CW type; compressing-welding type)의 슬리브는 물론 동과 알루미늄의 이종(nonidentical materials) 접속을 위한 슬리브를 개발 하였으며, 전기적, 기계적으로 검증된 제품 개발을 위하여, 슬리브의 구조 변경과 접속 방법의 차이뿐 아니라 접속 전후의 응력 평가를 위해 슬리브 시편의 인장시험(tensile strength) 결과에 따른 슬리브 제작 및 시험을 진행하였다. 신뢰성 있는 제품 개발과 데이터를 얻기 위하여 초고압용 지중 고압 케이블을 시험 시료로 적용하여 시험 선로(test loop)를 구성하였으며, 이를 통하여 구조와 재질에 따른 접속 방법, 이상 온도 상승 또는 국부적인 고온 부위 발생 여부 등의 전기 시험 및 열싸이클 전압 시험(heating cycle voltage test) 조건을 설정하여 시험 전후의 열신축 등 전기적, 기계적 특성을 평가하였다. 접속 슬리브의 구조 및 재질에 따른 위치별 발열 양상을 체크하였으며, X-ray 장비를 이용하여 슬리브 내부의 압축 및 충진 정도를 점검함으로써 기존 접속 슬리브 보완은 물론 개발된 접속 슬리브의 설계 기준 및 안전율을 설정 할 수 있었다.

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Analysis of Deterioration Characteristics for Connection Factor used in Grounding System (접지시스템에 사용되는 접속요소의 열화특성 분석)

  • Gil, Hyoung-Jun;Shong, Kil-Mok;Kim, Young-Seok;Kim, Chong-Min
    • Journal of the Korean Society of Safety
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    • v.30 no.2
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    • pp.9-13
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    • 2015
  • This paper describes the analysis of deterioration characteristics for connection factor used in grounding system. The connection method of grounding system is specified in IEC standard. In order to analyze the deterioration characteristics for connection factor, deterioration test was carried out when the connection factor was buried in salt water and underground. The test connection factors were C-type sleeve, clamp, and exothermic welding. As a consequence, most of the connection factor was corroded, and the electrical resistance decreased after deterioration. The analytical results can be used to establish the safety of grounding system.

Analysis of Deterioration Characteristics for Connection Factor according to Connection Method of Grounding System (접지시스템의 접속방식에 따른 접속요소의 열화특성 분석)

  • Gil, Hyoung-Jun;Kim, Hyang-Kon;Kim, Dong-Ook;Kim, Dong-Woo
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.2126-2127
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    • 2011
  • This paper describes the analysis of deterioration characteristics for connection factor according to connection method of grounding system. The connection method of grounding system is specified in IEC standard. In order to analyze the deterioration characteristics for connection factor, deterioration test was carried out when the connection factor was buried in salt water and underground. The test connection factors were C-type sleeve, clamp, and exothermic welding. As a consequence, most of the connection factor was corroded, and the electrical resistance decreased after deterioration. The analytical results can be used to establish the safety of grounding system.

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Segregation of Squeeze Cast Al-7% Si-0.3% Mg Alloy Bars (용탕단조한 Al-7%Si-0.3% Mg합금 봉상시료의 편석거동)

  • Kim, Ki-Young;Ki, Seok-Do;Park, Jong-Rak
    • Journal of Korea Foundry Society
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    • v.13 no.1
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    • pp.71-80
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    • 1993
  • Squeeze casting has advantages to improve mechanical properties of nonferrous castings without losing high productivity. Sound pore free structure makes it possible to be subjected to heat treatment and welding. This process became popular to produce lighter automobile parts alternating cast iron parts. It has, however, two disadvantages of segregation and scattered structure due to the solidified layers in sleeve. In this study segregation behavior of squeeze cast Al-7%Si-0.3%Mg alloy bars was investigated using HVSC machine under various injection conditions. Degree of segregation decreased with injection pressure and effect of injection velocity on it was small. Segregation mode of solute was strongly governed by solidification mode and flow pattern.

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An Exploration according to Clothing Category for Increasing the Sustainability of Fashion and Textiles (섬유의류산업의 지속가능성 증진을 위한 의복종류별 방안 모색)

  • Na, Youngjoo;Lee, Hyunkyu
    • Fashion & Textile Research Journal
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    • v.15 no.2
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    • pp.294-301
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    • 2013
  • Sustainable fashion & textile is more than eco fashion & textile with the concepts for the next generation's happiness, prosumer value, and community responsibility. This study considers methods to enhance fashion and textile industry sustainability in accordance to clothing types (material, product life and washing properties) and to investigate company strategies. Company strategies are of redesign with stock, volunteering & measuring trash amount, participation by evaluation stores, clerk environment education, hiring QC specialist and reinforcing partnerships. For the case of daily innerwear, throwing away and recycling is more efficient for the environment than laundering in the consumer use stage; subsequently, we recommend the use of polypropylene fiber (a cheap and an eco-friendly material) for this item that can be recycled and reformed after use. For the case of single layer clothing (such as sportswear, blouse or pants) we recommend the use of thermoplastic materials with welding or fuse assembling technology instead of a sewing method of seams as well as the recycle design that is simply melted and reformed into new clothing without an after use dissembling process. Secondhand use or resale is suitable for denim/jean items if the clothing has a storytelling or private history tag. Lastly, module-type jacket or coat shows the variety of styles with one clothing worn w/o collar or sleeve details and changed into vest/coat; in addition, it is possible to add or partly tear off some jacket/coat fibers of the felt material to reform it into a new design.

Development of Beam-Column Connection for The New Apartment Structural System (장수명 공동주택용 보-기둥 접합부 시공방법 개발)

  • Yoon, Tae-Ho;Hong, Won-Kee;Kim, Sun-Kuk;Park, Seon-Chee;Yun, Dai-Young
    • KIEAE Journal
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    • v.10 no.6
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    • pp.145-151
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    • 2010
  • Bearing wall system was used extensively in most multi-residential apartment buildings in Korea. However, bearing wall apartments have the lack of architectural plan flexibility, remodelling-incompatible, causing serious economic losses in terms of construction waste. Recently, many researchers have studied the use of Rahmen structure as a potential alternative. The beam-column connection in the paper for long-life apartment housing forms connection of a Rahmen structure utilizing the advantages of steel and reinforced concrete. In addition, reduction of cast-in place concrete and construction schedule is expected by using precast concrete. Reduction effect of quantity decreased construction costs and $CO_2$ emission of key construction materials. However, verifying the feasibility of new construction method entails numerous challenges. Accordingly, the purpose of this study is to analyze the construction feasibility of sleeve, coupler, and pressure welding connections for long-life apartment building structure. A 3D modeling software was used to perform the analysis, and a real scale model was created to verify the results of construction feasibility. By verifying the construction feasibility of beam-column connections, this study will contribute to the efficient application of these methods on construction sites.