• Title/Summary/Keyword: Sintering condition

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Cutting Characteristics of SiC-based Ceramic Cutting Tools Part 2 : Tool Life and Cutting Force Characteristics of SiC-based Ceramic Cutting Tools (SiC계 세라믹 절삭공구의 절삭특성 평가 Part 2 : SiC계 세라믹 절삭공구의 수명곡선과 절삭력 특성)

  • Park, June-Seuk;Kim, Kyeug-Jae;Kwon, Won-Tae;Kim, Young-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.89-95
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    • 2001
  • Ceramic tool has to equip with not only high toughness and strength but also low thermal expansion and good thermal conductivity which leads to the high thermal shock resistance. These characteristics make it have longer tool life under thermal stress condition. In this study, commercial Si$_3$N$_4$ceramic cutting tool and home-made SiC based ceramic cutting tools which have different sintering time and chemical composition are tested under various cutting speed and the feed rate increase, the cutting force and the flank wear growth ratio increase, too. The performance of home-made SiC based ceramic cutting tool shows the possibility to be a new ceramic tool.

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Fabrication Process of Al2O3/Cu Nanocomposite by Dispersion and Reduction of Cu Oxide (CU Oxide 분산 및 환원에 의한 Al2O3/Cu 나노복합재료의 제조공정)

  • Ko, Se-Jin;Min, Kyung-Ho;Kang, Kae-Myung;Kim, Young-Do;Moon, In-Hyung
    • Korean Journal of Materials Research
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    • v.12 no.8
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    • pp.656-660
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    • 2002
  • It was investigated that $Al_2$$O_3$/Cu nanocomposite powder could be optimally prepared by dispersion and reduction of Cu oxide, and suitably consolidated by employing pulse electric current sintering (PECS) process. $\alpha$-$Al_2$$O_3$ and CuO powders were used as elemental powders. In order to obtain $Al_2$O$_3$ embedded by finely and homogeneously dispersed CuO particles, the elemental powders were high energy ball milled at the rotating speed of 900 rpm, with the milling time varying up to 10 h. The milled powders were heat treated at $350^{\circ}C$ in H$_2$ atmosphere for 30 min to reduce CuO into Cu. The reduced powders were subsequently sintered by employing PECS process. The composites sintered at $1250^{\circ}C$ for 5 min showed the relative density of above 98%. The fracture toughness of the $Al_2$$O_3$/Cu nanocomposite was as high as 4.9MPa.$m^{1}$2//, being 1.3 times the value of pure $Al_2$$O_3$ sintered under the same condition.

Machinability and Strength of AlN-BN Ceramics (AlN-BN계 세라믹스의 기계가공성과 강도)

  • 감직상;하정수;정덕수;한경섭
    • Journal of the Korean Ceramic Society
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    • v.31 no.2
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    • pp.177-184
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    • 1994
  • AlN-BN ceramics with BN contents in the range of 10 to 40 wt% were prepared by hot pressing using no additive, or 3 wt%, Y2O3 or CaO, which are common densification aids for AlN. And their machinability, bend strength, and microstructures were investigated. Both the main and radial cutting forces decreased with increasing BN content in all three kinds of samples. For the BN contents of 30 wt% or above, the cutting forces were lower than that of a mild steel tested at a same condition. Especially in the case of main forces, the values were less than a quarter of that of a mild steel, indicating excellent machinability. Bend strength (when the tensile surfaces of specimens were perpendicular to the hot pressing direction) also decreased with BN content mainly due to the much lower Young's modulus of BN compared to AlN. With the composition of 30 wt% BN at which the AlN-BN ceramics started to show better machinability than a mild steel, the bend strength was 150 to 160 MPa, which is greater than that of machinable glass-ceramics of a mica system. With tensile surfaces parallel to the hot pressing direction, however, the bend strength obtained for the samples processed with the sintering acids showed low values (about 40 MPa), since most BN particles had such orientation that their cleavage planes (i.e., basal planes) were perpendicular to the pressing direction.

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Development of Ceramics Body using Waste Bone China (폐본차이나를 활용한 도자기 소지 개발)

  • Lee, Jea-Il;Lee, Yong-Seok;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.48 no.1
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    • pp.46-51
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    • 2011
  • The influx of Western culture and the food culture have altered the tableware of Korea, increasing the amount of using tableware. The representative tableware is known as bone china. Considering not only the amount of bone china waste generated from broken tableware at homes and but also faulty bone china products at factories, the bone china waste disposed in simple landfills is to be a serious environmental problem to solve. In this study, following "the research on development of ceramics body using waste celadon" of which the possibility was confirmed, development of ceramics body is conducted by recycling waste bone china. From the result of the study, it was understood that maximum addition of waste bone china was 20% of the whole material on the basis of measurement of plasticity. So 20% of pulverized bone china was added and the characteristics were evaluated, and the result was that porosity, water absorptivity and plasticity were 0.756%, 0.339% and 24.13%, respectively. Bending strength was $672\;kgf/cm^2$, which showed a good sintering condition. Therefore, it was considered that waste bone china could be utilized for development of new porcelain material.

A study on the superconducting properties of Bi-Pb-Sr-Ca-Cu-O superconducting wire with cooling conditions. (냉각 조건에 의한 Bi-Pb-Sr-Ca-Cu-O 초전도 선재의 특성 연구)

  • Kim, Min-Ki;Choi, Hyo-Sang;Choi, Sung-Hyan;Park, Sung-Jin;Han, Byoung-Sung
    • Proceedings of the KIEE Conference
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    • 1993.11a
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    • pp.213-215
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    • 1993
  • Silver-sheathed Bi-Pb-Sr-Ca-Cu-O wires by the powder-in-tube method were preparated to study on the superconducting properties with cooling conditions. Superconducting wires were cooled down in the furnace, air and liquid $N_2$ after sintering at $840^{\circ}C$. Critical current density of sample cooled in the furnace is $5.1{\times}10^3\;A/cm^2$ at 77K, zero magnetic field and Jc of sample cooled in the air is very low. 2223 high-Tc superconducting phase of sample cooled in the air was distroyed. Therefore, we knew that superconducting wire need to cool slowly to get the high critical current density.

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The Effect of Additives on Properties of Sintered $ZrSiO_4$ ($ZrSiO_4$ 소결체의 특성에 미치는 첨가제의 영향에 관한 연구)

  • 박금철;차명진
    • Journal of the Korean Ceramic Society
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    • v.22 no.5
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    • pp.71-75
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    • 1985
  • This study deals with sintering and corrosive behavior of sintered zircons mixed with 5wt% of clay $Cr_2O_3$ $CrO_3-MgO$ aqueous solution and $CrO_3-Mg(OH)_2$ aqueous solution. Measurements were conducted by firing specimens at 135$0^{\circ}C$ 145$0^{\circ}C$ and 155$0^{\circ}C$ 1$650^{\circ}C$ for 3hrs in oxidized and reduced atmospheric conditions. Following results were obtained. 1. Sintered zircon with 5 wt% clay showed that highest compressive strength and the lowest apparent porosity and the other showed less positive result than above specimen in order of zircon with $CrO_3-MgO$ aqueous solution $CrO_3-Mg(OH)_2$ aqueous solution and $Cr_2O_3$. 2. The more firing temperature increased the more its strength improved and porosity decreased and specimen which was fired over 155$0^{\circ}C$ and in reduced atmospheric condition showed better results. 3. Zircon with additives which was fired over 155$0^{\circ}C$ showed the evidence of thermal dissociation but it was not rebonded completely during cooling. 4. Zircon with $CrO_3-MgO$ aqueous solution and $CrO_3-Mg(OH)_2$ aqueous solutiion showed more corrosive resistance than zircon itself and zircon-clay system.

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Development of Tubular Solid Oxide Fuel Cells with Advanced Anode Current Collection (연료극 집전체 최적화를 적용한 원통형 고체산화물 연료전지 단전지 성능 향상)

  • Kim, Wanje;Lee, Seungbok;Song, Rakhyun;Park, Seokjoo;Lim, Takhyoung;Lee, Jongwon
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.6
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    • pp.480-486
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    • 2013
  • In this study, tubular SOFC unit cell with advanced anode current collector was fabricated to improve the cell performance. First, we prepared two types of single cells having the same manufacture processes such as the same electrolyte, electrode coating condition and sintering processes. And then to compare the developed single cell performance with conventional cells, we changed the anode current collecting methods. From the impedance analysis and I-V curve analysis, the cell performance of advanced cell is much higher than that of conventional cell.

Fabrication of Bi-2223 high-Tc superconducting current lead (Bi-2223 고온초전도 전류리드의 제조)

  • Ha, D.W.;Oh, S.S.;Ryu, K.S.;Chang, H.M.
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1660-1662
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    • 1996
  • Superconducting current lead is one of the promising applications of the oxide high-Tc superconductors, because they have the advantage of decreasing heat conduction to low temperature region, comparing with a conventional cooper alloy lead. High critical current density is a key factor for the applications such as current lead. $(Bi,Pb)_{2}Sr_{2}Ca_{2}Cu_{3}O_{x}$ high Tc superconductor hase been investigated in terms of critical current density. Bi-2223 superconducting current lead made by CIP and solid state sintering process. Bi-2223 current lead that heat treated at $836\;^{\circ}C$ for 240 h in 1/13 $PO_2$ had over $500\;A/cm^2$ of critical current density at 77K. We knew that the superconducting properties of tube type current leads were better than rods type of them. And we investigated the relation of Bi-2223 formation and heat treatment condition by XRD and SEM analysis.

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Effect of Mn Dopping on the Microwave Dielectric Properties of 0.17($Ba_{0.53}$, $Pb_{0.47}$)0-$0.16Nd_2O_3$-$0.67TiO_2$ Ceramics (0.17($Ba_{0.53}$, $Pb_{0.47}$)0-$0.16Nd_2O_3$-$0.67TiO_2$ 세라믹스의 고주파 유전특성에 미치는 Mn 첨가의 영향)

  • 윤중락;이헌용;김경용
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1996.05a
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    • pp.292-294
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    • 1996
  • Dielectric properties were investigated at Mn doped 0.17($Ba_{0.53}$, $Pb_{0.47}$)0-$0.16Nd_2O_3$-$0.67TiO_2$ system in microwave frequency. It was observed that dielectric constant of 90.1, quality factor of 1320 (at 3.8GHz) and temperature coefficient of resonance frequency 2.3 ppm/$^{\circ}C$ for 0.5wt% Mn doped 0.17($Ba_{0.53}$, $Pb_{0.47}$)0-$0.16Nd_2O_3$-$0.67TiO_2$ system in sintering condition $1290^{\circ}C$/2hr. The quality factor increase due to the compensation effect of Mn ions yp to 0.5wt% and the decrease due to the interface relaxation effect. The temperature coefficient of resonance frequency increases to negative direction with increasing the amounts of Mn.

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Structural and Electrical properties of MnO$_2$ added PbTiO$_3$system ceramics for Hydrophone (MnO$_2$가 첨가된 하이드로폰용 PbTiO$_3$계 세라믹스의 구조적 전기적 특성)

  • 홍재일;유주현;박정흠;이두희;박창엽
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1994.11a
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    • pp.3-7
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    • 1994
  • In this study, to improve sintering condition, anisotropic Property(k$\_$t//k$\_$p/) of electromechanical coupling coefficients, and hydrostatic piezoelerlric constants d$\_$h/ and g$\_$h/, MnO$_2$impurity was added to the (Pb$\_$0.76/Ca$\_$0.24)[(Co$\_$$\frac{1}{2}$W$\_$$\frac{1}{2}$/)$\_$0.04/Ti$\_$0.96/]O$_3$ System ceramics for hydrophone. And the structural, electrical properties of them were investigated. As a results. tetragonality was decreased with MnO$_2$ additives and density was the highest value of 7.06(g/㎤) at H2-3 specimen. Electromechanical coupling coefficients of H2-3 specimen were k$\_$t/=49 and k$\_$p/ 0, which exibited the hightest hydrostatic piezoelectric constants of d$\_$h/=64.52[10$\^$-1/C/N] and g$\_$h/=35.92[10$\^$-3/ Vm/N].

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