• 자원리싸이클링
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• 제17권6호
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• pp.57-61
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• 2008

본 연구는 페놀수지와 무연탄을 혼합한 다음 소결하여 합금철용으로 사용 가능한 코크스를 얻기 위하여 수행 되었으며 무연탄과 페놀수지를 혼합하여 성형코크스를 제조하는 경우에 있어서 코스의 강도에 미치는 여러 인자들의 영향을 검토하여 다음과 같은 결론을 얻었다. 합금철용 코크스 제조 공정은 $35{\sim}325$ mesh로 입도 조절된 저회분 함량의 무연탄에 액상 페놀수지를 6% 정도 첨가하여 혼합한 다음 $10{\sim}50\;kgf/cm^2$로 압착하여 펠릿을 제조하고, 이 펠릿을 $50^{\circ}C$에서 6시간 이상 탈수하고 $200^{\circ}C$에서 180분 동안 경화 시킨 다음 $1200^{\circ}C$에서 6시간 소결하면 $100{\sim}150\;kgf/cm^2$인 합금철용 코스가 얻어짐을 확인하였다.

• 대한기계학회논문집A
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• 제26권5호
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• pp.939-951
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• 2002

We propose a new multiscale Galerkin method based on interpolation wavelets for two-dimensional Poisson's and plane elasticity problems. The major contributions of the present work are: 1) full multiresolution numerical analysis is carried out, 2) general boundaries are handled by a fictitious domain method without using a penalty term or the Lagrange multiplier, 3) no special integration rule is necessary unlike in the (bi-)orthogonal wavelet-based methods, and 4) an efficient adaptive scheme is easy to incorporate. Several benchmark-type problems are considered to show the effectiveness and the potentials of the present approach. is 1-2m/s and impact deformation of the electrode depends on the strain rate at that velocity, the dynamic behavior of the sinter-forged Cu-Cr is a key to investigate the impact characteristics of the electrodes. The dynamic response of the material at the high strain rate is obtained from the split Hopkinson pressure bar test using disc-type specimens. Experimental results from both quasi-static and dynamic compressive tests are Interpolated to construct the Johnson-Cook model as the constitutive relation that should be applied to simulation of the dynamic behavior of the electrodes. The impact characteristics of a vacuum interrupter are investigated with computer simulations by changing the value of five parameters such as the initial velocity of a movable electrode, the added mass of a movable electrode, the wipe spring constant, initial offset of a wipe spring and the virtual fixed spring constant.

• 한국세라믹학회지
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• 제29권12호
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• pp.935-941
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• 1992

The LAS system with good thermal properties has a narrow range of firing and sintering temperature near the melting point. So it is difficult to sinter LAS to dense sintered body. In this study, the petalite (Li2O.Al2O3.8SiO2) with good thermal properties, was taken as a base composition, and zironia was added in this composition to broaden the firing range, increase the mechanical strength, and control the thermal expansion. The thermal and mechanical properties were investigated. The results are as follows; 1. Zirconia phase was formed in LAS matrix and apparent porosity was decreased from 0.9% to 0.5%, and the mechanical strength was kincreased from 112 MPa to 190 MPa, by the densification of body. 2. The composition Li2O.Al2O3.8SiO2 has a negative thermal expansion, but the thermal expansion was changed from negative to positive with the densification and the increase of amount of synthesized zircon phase which had positive thermal expansion. The coefficient of thermal expansion, with the increase of the amount of additives, was low as -0.74~9.06$\times$10-7/$^{\circ}C$ in 20~$600^{\circ}C$, and 7.95~20.13$\times$10-7/$^{\circ}C$ in 20~80$0^{\circ}C$. 3. The mechanical strength of LZ15 (added with ZrO2.SiO2 15 wt%) composition thermal-shocked was stable in the temperature range of 0~$600^{\circ}C$, but rapidly decreased due to the increase of thermal expansion above $600^{\circ}C$.

• 한국세라믹학회지
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• 제40권5호
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• pp.481-487
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• 2003

고로 연소대의 거동에서 석탄, 미연소탄, 코크스의 함량을 측정할 수 있는 분석기술이 필요하다 탄소질 재료에 분말 X-선 회절 정량법을 적용하여 석탄, 미연소탄, 코크스의 혼합시료에 대하여 탄소의 함량을 정량적으로 파악할 수 있는 방법을 연구하였다. 분석을 위하여 석탄을 1000~140$0^{\circ}C$의 온도에서 시간을 달리하여 미연소탄을 제조하여 XRD를 이용하여 분석하였다. 또한, XRD 분석을 위해 제조된 시료에 대하여 HCI과 HF용액을 이용하여 시료 내에 포함된 광물성분을 제거하였다. XRD측정 결과로부터 결정 층의 두께(L $c_{(002)}$)와 결정 층의 크기(L $a_{(10)}$), 방향족분율, 흑연화도, 면간거리( $d_{0.2}$), 탄소 층의 수( $N_{ι}$)를 측정하였다. 그 결과로 열처리 온도가 증가됨에 따라 L $c_{(002)}$, L $a_{(10)}$, 흑연화도는 증가하였으며, 면간거리와 반가폭은 감소하였다. 따라서 미연소탄-코크스 혼합물에 대한 결정층의 두께자료는 합성시료로부터 미연소탄의 함량을 정량화할 수 있었다.

• 대한기계학회논문집B
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• 제34권11호
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• pp.975-982
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• 2010

잉크젯으로 인쇄된 실버 도선의 레이저 소결에 관한 연구를 수행하였다. 요구적출(DOD) 방식의 잉크젯 프린터를 이용하여 서로 다른 두께의 유리와 PET 기판에 실버 나노 잉크를 이용한 미세 도선을 인쇄하였으며, 인쇄된 실버 도선에 집광된 레이저 빔을 조사하여 소결하였다. 레이저 강도와 조사 시간을 달리하여 소결된 실버 도선의 비저항을 측정하였으며, 오븐을 이용한 소결 처리 결과와 비교하였다. 단순화된 이론식으로부터 레이저 강도, 조사 시간, 표면 반사율 및 기판의 물성에 따른 온도 증가를 추산하였으며, 추산된 온도 증가와 레이저 소결에 의한 전기전도도 향상의 관계에 대하여 논의하였다.

• 한국세라믹학회지
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• 제45권2호
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• pp.94-98
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• 2008

Silicon nitride($Si_3N_4)$ is one of the most widely used structural ceramic materials. However silicon nitride is difficult to sinter because of its strong covalent bonding characteristics. In this study, $Si_3N_4$ ceramics were fabricated by spark plasma sintering process with $Y_2O_3$ and $Al_2O_3$ addition to improve the sinterability and the mechanical properties and their phase transformation behavior, microstructure and mechanical properties were evaluated. Fully densified $Si_3N_4$ ceramics could be obtained by spark plasma sintering process at a lower temperature than conventional sintering method. The formation of network microstructure was affected by the addition of $Al_2O_3$ because it could accelerate a to ${\alpha}$ to ${\beta}$ phase transformation of $Si_3N_4$. As a result, the mechanical properties depended on amounts of $Al_2O_3$ addition. The hardness value increased with increasing ${\alpha}$-phase fraction, but fracture toughness value increase with increasing ${\beta}$-phase fraction.

• 한국세라믹학회지
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• 제23권6호
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• pp.37-44
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• 1986

Yttria-antimonia-stabilized zirconia was investigated with respect to the amount of $Sb_2O_3$ addition in the range of 0.5~5mole% to the base composition of $(ZrO)_{0.92}(Y_2O_3)_{0.08}$ The sinterbility modulus of rupture Vickers hardness evaporation of components phase form-tion and mcicrostructure were evaluated with antimonia content. Also two probe A. C conductivity measurement was subjected to all specimens and the best results are achieved with 1mol% $Sb_2O_3$ as a sinter agent and relative density of~98% obtained at 140$0^{\circ}C$ and this composition has a maximum electrical conductivity due to the possible substition of $Sb^{3+}$ for $Zr^{4+}$ site. The effect of $Sb_2O_3$ on the electrical conductivity of th bulk and the grain boundaries has on investigated using frequency dispersion analysis (5~106 Hz) Antimonia addition has a negative in-fluence on both the bulk and the grain boundary conductivity except for a 1 mon% addition. The additive antimonia has improve a modulus of rupture to 60~MPa due to metastable-tetragonal phase apparence and decrease the hardness with increasing the $Sb_2O_3$ content.

• 한국세라믹학회지
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• 제19권3호
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• pp.179-186
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• 1982

This research is to aim at the study of sintering mechanism through the observation of microstructure by scanning electron microscopy, after the mixture of 30wt% $Al_2O_3$ (White Alundum) powder is fired in air at the temperature range of 1350~150$0^{\circ}C$ in order to sinter $Al_2O_3$-Al through the oxidation of Al powder. The results obtained in this experiment are as follows: 1. While the compressive strength of $Al_2O_3$(WA) body fired at $1450^{\circ}C$ for 5hrs in air is 150kg/$\textrm{cm}^2$, that of Al-$Al_2O_3$ body fired at 135$0^{\circ}C$, $1400^{\circ}C$ for 5hrs in air is 1100kg/$\textrm{cm}^2$, 1600kg/$\textrm{cm}^2$ respectively, and the higher the firing temperature, the more the compressive strength increases. These results from the sintering effect between $Al_2O_3$(WA) grains and surrounding Al-oxidation layer. 2. While the compressive strength of Al2O3(WA) body fired at 150$0^{\circ}C$ for 5hrs in air is 250kg/$\textrm{cm}^2$, the compressive strength of Al-$Al_2O_3$body fired under the same condition is 2050kg/$\textrm{cm}^2$ and water absorption 9.0%, porosity 23.3%, bulk density 2.60gr/$cm^3$. It is assumed that these results come from not only the grain growth of oxidized Al grains but also the increase of bonding strength between $Al_2O_3$(WA) grains.

• 한국세라믹학회지
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• 제43권6호
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• pp.338-343
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• 2006

The effects of lead-borosilicate glass frits on the sintering behavior and microwave dielectric properties of ceramic-glass composites were investigated as functions of glass composition of glass addition ($10{\sim}50vol%$), softening point (Ts) of the glass, and sintering temperature of the composites ($500{\sim}900^{\circ}C$ for 2 h). The addition of 50 vol% glass ensured successful sintering below $900^{\circ}C$. Sintering characteristics of the composites were well described in terms of Ts. PbO addition in to the glass enhanced the reaction with $Al_{2}O_3$ to form liquid phase and $PbAl_{2}Si_{2}O_8$, which was responsible to lower Ts. Dielectric constant(${\epsilon}_r$), $Q{\times}f_0$ and temperature coefficient of resonant frequency (${\tau}_f$) of the composite with 50 vol% glass contents ($B_{2}O_{3}:PbO:SiO_{2}:CaO:Al_{2}O_3$ = 5:40:45:5:5) demonstrated 8.5, 6,000 GHz, $-70\;ppm/^{\circ}C$, respectively, which is applicable to substrate requiring a low dielectric constant. When the same glass composition was applied sinter $MgTiO_3\;and\;TiO_2,\;at\;900^{\circ}C$ (50 vol% glass in total), the properties were 23.8, 4,000 GHz, $-65ppm/^{\circ}C$ and 31.1, 2,500 GHz, $+80ppm/^{\circ}C$ respectively, which is applicable to filter requiring an intermidiate dielectric constant.

• 한국세라믹학회지
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• 제46권6호
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• pp.602-608
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• 2009

The yield is increasing as the manufacturing technology of ceramics progresses, however, there are many ceramics of poor quality due to variables upon producing ceramics. Some of those waste ceramics are recycled by sanitary ware or tile manufacturers, but most of them are filled in making environmental problem. Therefore, a research begins to recycle waste ceramic ware as alternative to some imported ceramic ware materials and to reduce environmental pollution. This study, succeeding last study which applied waste white ware as ceramic body material, aimed to solve problems of environment and materials by recycling waste ceradon generated in specially formed areas for ceramic in Gyeonggi-do such as Icheon, Yeoju and Gwangju as the ceramic body material. Consequently, the addition of waste ceramic ware into the ceramic body was judged to have limit up to 30% according to plasticity measurement. As we added shredded waste ceramic ware as much as 30% into basic ceramic body and checked its features, the pore rate and absorption rate were good to be average 4% and 3% respectively. In addition, it showed strength more than 720 kgf/$cm^2$ which is higher than existing ceradon body on the market with good sinter state; so it is judged to be available or developed as new ceramic body.