• Title/Summary/Keyword: Silica-fume

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Strength properties of concrete with fly ash and silica fume as cement replacing materials for pavement construction

  • Chore, Hemant Sharad;Joshi, Mrunal Prashant
    • Advances in concrete construction
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    • v.12 no.5
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    • pp.419-427
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    • 2021
  • The overuse level of cement for civil industry has several undesirable social and ecological consequences. Substitution of cement with industrial wastes, called by-products, such as fly ash, ground granulated blast furnace slag, silica fume, metakaoline, rice husk ash, etc. as the mineral admixtures offers various advantages such as technical, economical and environmental which are very important in the era of sustainability in construction industry. The paper presents the experimental investigations for assessing the mechanical properties of the concrete made using the Pozzolanic waste materials (supplementary cementitious materials) such as fly ash and silica fume as the cement replacing materials. These materials were used in eight trial mixes with varying amount of ordinary Portland cement. These SCMs were kept in equal proportions in all the eight trial mixes. The chemical admixture (High Range Water Reducing Admixture) was also added to improve the workability of concrete. The compressive strengths for 7, 28, 40 and 90 days curing were evaluated whereas the flexural and tensile strengths corresponding to 7, 28 and 40 days curing were evaluated. The study corroborates that the Pozzolanic materials used in the present investigation as partial replacement for cement can render the sustainable concrete which can be used in the rigid pavement construction.

Estimation on the Durability of High-Strength Concrete using Metakaolin (Metakaolin 혼합 고강도 콘크리트의 내구특성 예측)

  • Lee, Sang-Ho;Moon, Han-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.2
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    • pp.173-180
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    • 2005
  • Metakaolin is a cementitious material for producing high-strength concrete. This material is now used as substitute for silica-fume. In this paper, we did the mechanical and durability test such as compressive/tensile/flexural strength test, chloride ion diffusion, chemical attack and repeated freezing and thawing, carbonation test. In the mechanical tests, 10~15% for binder is optimum substitute rate. And, in the chloride ion diffusion test, according to the increase of substitute of metakaolin & silica-fume for binder, the diffusion coefficient was more reduced. In the chemical attack test, by the filler effect of fine powder such metakaolin and silica-fume, the resistance is more excellent than normal concrete. In the other durability test, the concrete using metakaolin also compared with those of silica-fume substitute concrete. Through these tests, we recognized that metakaolin can be used as a substitute for silica-fume.

Increase of strength and freezing-thawing resistance of porous concrete by Silica-fume (실리카흄을 사용(使用)한 투수(透水)콘크리트의 강도(强度) 및 동결융해저항성(凍結融解抵抗性))

  • Hong, Chang-Woo
    • Resources Recycling
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    • v.19 no.4
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    • pp.35-40
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    • 2010
  • Existing porous concrete has problems with reduction of strength due to freezing and thawing and exfoliation of aggregate at joints. In this study, a method for increasing strength and durability of porous concrete by using fine aggregate, silica-fume and high-range water-reducing agent was proposed by laboratory tests. Mixing ratio between silica-fume (10%) and fine aggregate (0%, 7%, 15%) was selected as a major test factor, and laboratory tests for compressive strength, flexural strength, permeability coefficient, porosity, freezing and thawing were conducted. Compressive strength and flexural strength were increased as the mixing ratio of fine aggregate was increased. However, permeability and freezing-thawing resistance were decreased due to reduction of porosity. Therefore, the ratio of fine aggregate should be limited to increase strength and durability of the porous concrete, while the mixing ratio of silica-fume should be over 10%.

Short and Long-Term Properties of High-Performance Concrete Containing Silica Fume for Bridge Deck Overlay (실리카퓸을 혼합한 교면 포장용 고성능 콘크리트의 단기 및 장기 성능 평가)

  • Won Jong-Pil;Seo Jung-Min;Lee Chang-Soo;Park Hae-Kyun;Lee Myeong-Sub
    • Journal of the Korea Concrete Institute
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    • v.17 no.5 s.89
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    • pp.743-750
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    • 2005
  • High performance concrete containing silica fume for use in bridge deck overlay emerged as a viable type of bridge deck overlay that economic advantage in construction. They have gained acceptance in Europe, America and Canada in a relatively short time due to their low cost. In this study, high-performance concretes containing silica fume were tested and evaluated in the laboratory to assess their applicability for use in bridge deck overlay. It was conducted with experiments of mechanical and durability characteristics in compressive strength, flexural strength, chloride permeability, abrasion resistance, repeated freezing and thawing cycles and deicing salt scaling resistance. Laboratory test result describe that high-performance concrete containing silica fume for bridge deck overlay application shows most outstanding capacity.

Characterization of Reinforcing Efficiency in Hybrid Fiber Reinforced Cementitous pastes (하이브리드 섬유보강 시멘트 페이스트의 보강효율에 대한 특성화)

  • Park, Tae-Hyo;Noh, Myung-Hyun;Park, Choon-Keun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.644-647
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    • 2004
  • Modulus of rupture (MOR) and flexural toughness in hybrid fiber reinforced cement pastes mixed with micro-fiber (carbon fiber) and macro-fiber (steel fiber) and replaced with silica fume according to the fixed ratio were researched. Reinforcing efficiency in specimens were estimated by two factors, such as strengthening factor $(F_s)$ and toughening factor $(F_t)$, which were calculated from the analysis of variance (ANOVA) of the response values, such as MOR and absorbtion energy $(W_0)$. According to the experimental design by the fractional orthogonal array, nine hybrid fibrous reinforced paste series and one non-reinforced control paste were manufactured. Specimens of each series were tested by the INSTRON Inc. 8502(model) equipment in three-points bending and then measured the load-deflection response relationships. Considerable strengthening of cement pastes resulted in' the case of other factors without carbon fiber and toughening of cement pastes about all factors showed high. Based on the significance of factors related to response values from ANOVA, following assessments were available; $F_s$ or MOR: silica fume $\gg$ steel fiber $\gg$ carbon fiber; $F_t\;or\;W_0$: steel fiber > carbon fiber > silica fume. Optimized composition condition was estimated by steel fiber of $1.5\%$, carbon fiber of $0.5\%$ and silica fume $7.5\%$ in side of strengthening and steel fiber of $1.5\%$, carbon fiber of $0.75\%$ and silica fume $7.5\%$ in side of toughening.

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Shrinkage Cracking Resistance of a Very High Performance Concrete for 2LCP in Accordance with the Polymer Powder Mixing Rate (폴리머 분말 혼입율에 따른 2층 포장용 고성능 콘크리트의 자기수축 특성)

  • Yun, ByeongRim;Yun, Kyongku;Lee, KyeRe;Han, SeungYeon
    • International Journal of Highway Engineering
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    • v.20 no.2
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    • pp.19-25
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    • 2018
  • PURPOSES : This purpose of this study is to analyze the effect to autogenous shrinkage of the top-layer material of a two-lift concrete pavement mixing both silica fume and polymer powder. METHODS : The bottom-layer of a two-lift concrete pavement was paved with original portland cement (OPC) with a 20~23 cm thickness. Additionally, the top-layer which is directly exposed to the environment and vehicles was paved with a high-performance concrete (HPC) with a 7~10 cm thickness. These types of pavements can achieve a long service life by reducing joint damage and increasing the abrasion and scaling resistance. In order to integrate the different bottom and top layer materials, autogenous shrinkage tests were performed in this study according to the mixing ratio of silica fume and polymer powder, which are the admixture of the top-layer material. RESULTS : Autogenous shrinkage decreased when polymer powder was used in the mix. Contrary to this, autogenous shrinkage tended to rise with increasing silica fume content. However, the effects were not significant when small amounts of polymer powder were used (3% and 11%). CONCLUSIONS : The durability and compressive strength increase when silica fume is used in the mix. The flexural strength considerably increases and autogenous shrinkage of concrete decreases when polymer powder is used in the mix. As seen from above, the proper use of these materials improves not only durability, but also autogenous shrinkage, leading to better shrinkage crack control in the concrete.

The basic study for the proposal standard of Nano-Slag on an alternation material for Silica-fume (실리카퓸 대체 재료로서 나노슬래그의 규격제안을 위한 기초적 연구)

  • Heo, Jae-Won;Im, Nam-Gi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.67-71
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    • 2008
  • Blast Furnace slag a pigiron waste that is produced more than 800 thousand tons per year, and micronized double quenching blast furnace slag improves flexibility of concrete, and even shows improvement effect of long-term intensity. However, the concrete that used micronized double quenching blast furnace slag is restricted in its use because of many problems to assure early intensity. Even micronized blast furnace slag can assure its early intensity of concrete when maximizing, and is considered that can be applied in high strength of blast furnace slag as an alternation material for Silica-fume that depends on overall import. Hereby this paper is revised activity index and fluidity of mortar that used Nano Slag that is produced by rotten Nano crush equipment to propose its size, and possible utility of Nano Slag that was produced by blast furnace slag made in Korea as an alternation material, with the conclusion as following. 1. To measure micronized Nano slag, it is judged that it should be in progress with BET method that is based on micronized Silica-fume for concrete. 2. As a result, the test based on KS L ISO 679 is shown to satisfy the basic additive size of KS F 2563 and of KS F 2567, and to determine new combination of stipulations. 3. The strength development of Nano Slag was shown excellent in the daily initial installment of 1, 3, 7 days against the basic additive. This is judged that contains CaO controlling initial strength against Silica-fume, and contributes to higher fineness than the basic blast furnace slag 1 type.

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Experimental Study on the Improvement of Shotcrete Performance by Addition of Calcium Aluminate Based Accelerator and Metakaolin (시멘트 광물계 급결제와 메타카올린에 의한 숏크리트의 고성능화에 대한 실험적 연구)

  • Bae, Gyu-Jin;Chang, Soo-Ho;Park, Hae-Geun;Won, Jong-Pil
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.3
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    • pp.237-247
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    • 2006
  • The use of high-performance shotcrete lining is indispensable to improve long-term durability of a tunnel and to apply the single-shell tunnelling method. Among a lot of shotcrete admixtures, pozzolan materials such as silica fume have positive effects on increasing the strength and the durability of shotcrete. It is also well known that a cement-based accelerator is much faster in setting time and more eco-friendly than conventional accelerators. This study aimed to improve the properties of wet-mix shotcrete by incorporating with Metakaolin and the calcium aluminate based accelerator. To compare Metakaolin with silica fume, mixing ratios of each material were varied as 4% and 8% of cement weight. Moreover, Metakaolin was blended with silica fume, and their binder was also set to 4% and 8% of cement weight. At each mixing condition, setting time, compressive strength, flexural strength, permeability and freezing-thawing resistance were measured. From the experiments, it was revealed Metakaolin could be a substituting material for silica fume.

Effects of silica fume, superplasticizer dosage and type of superplasticizer on the properties of normal and self-compacting concrete

  • Mazloom, Moosa;Soltani, Abolfazl;Karamloo, Mohammad;Hassanloo, Ahmad;Ranjbar, Asadollah
    • Advances in materials Research
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    • v.7 no.1
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    • pp.45-72
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    • 2018
  • In the present study, a special attention has been paid to the effects regarding the use of different superplasticizers in different dosages. To do so, 36 mixes of normal and self-compacting concrete with two water/binder ratios of 0.35 and 0.45, four different types of superplasticizer including melamine-formaldehyde, naphthalene-formaldehyde, carboxylic-ether and poly-carboxylate, four different superplasticizer/cement ratios of 0.4%, 0.8%, 1.2% and 1.6% and two silica fume/cement ratios of 0% and 10% have been cast. Moreover, the initial and final setting time of the pastes have been tested. For self-compacting mixes, flow time, slump flow, V-funnel, J-ring and L-box tests have been carried out as well as testing the compressive strength and rupture modulus. For normal concrete mixes,slump test has been conducted to assess the workability of the mix and then for each mix, the compressive strength and rupture modulus have been determined. The results indicate that in addition to the important role of superplasticizer type and dosage on fresh state properties of concrete, these parameters as well as the use of silica fume could affect the hardened state properties of the mixes. For instance, the mixes whose superplasticizer were poly-carboxylic-ether based showed better compressive and tensile strength than other mixes. Besides, the air contents showed robust dependency to the type of the superplasticizer. However, the use of silica fume decreased the air contents of the mixes.

Spalling Reduction Effect of PP Fibers and Silica Fume on High Strength Reinforced Concrete Columns (PP섬유 및 실리카흄이 고강도 철근콘크리트 기둥의 폭열 저감에 미치는 영향)

  • Yoo, Suk-Hyeong
    • Fire Science and Engineering
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    • v.23 no.4
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    • pp.1-6
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    • 2009
  • High Strength Concrete has a disadvantage of the brittle failure under fire due to the spalling. It is reported that spalling is caused by the vapor pressure under fire and polypropylene (PP) fiber has an important role in protecting from spalling. The silica fume which is essentially mixed in high strength concrete decrease the permeability of concrete, and this will increase the degree of spalling. The fire resistance characteristics of high-strength reinforced concrete columns with various contents of PP fiber and silica fume were investigated in this study. In results, the ratio of unstressed residual strength of columns increases as the content of PP fiber increases from 0% to 0.2% and the ratio decreases as the content of silica fume increases from 7% to 21%.