• Title/Summary/Keyword: Side roughness

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A study on the forecast of Cusp by Cutting Modeling in Worm Screw Process by Side Milling Cutter (Side Milling Cutter 를 이용한 Worm Screw 가공시 절삭 모델링을 통한 Cusp 예측)

  • Kim C.H.;Gwon T.W.;Kang D.B.;Lee M.H;Ahn J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1893-1896
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    • 2005
  • Cutting force and face roughness have the largest influence on precision of a structure or processing efficiency in cutting processing. Thus cutting force model and face roughness model are necessary for this interpretation. In this paper, tool path model and face roughness model which consider the blade number of a tool and a revolution speed of tool and workpiece in the worm processing using side milling cutter are presented. This model was used to forcast the cusp. Experimental results show that the predicted cusp coincides with experimental one.

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Investigation of Surface Roughness Characteristics according to Tool Runout Variations in Side Milling Cutter for Worm Screw (사이드 밀링 커터를 이용한 워엄 스크루 가공에서 공구 런아웃이 표면조도에 미치는 영향분석)

  • Kim, Sun Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.76-82
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    • 2009
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear motion. For mass production of a high quality worm, the current roll forming process is substituted with the milling cutter process. Since the milling cutter process enables the integration of all machining operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. The tooling system for side milling cutter on the CNC lathe to improve machinability is developed. However, the runout of spindle and cutting tips are important factors to be considered for producing high quality worms because the tooling system has multiple tips. In this study, surface roughness variations accuracy according to runout was investigated in side milling cutter for worm screw. The result shows by simulation and experiment.

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Calibration of Borehole Roughness Measurement System for Large Diameter Drilled Shafts in Water (수중에서 적용가능한 대구경 현장타설말뚝의 굴착공 벽면거칠기 측정장치의 보정에 관한 연구)

  • Park, Bong-Geun;Nam, Moon-S.;Choi, Yong-Kyu
    • Journal of the Korean Geotechnical Society
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    • v.25 no.8
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    • pp.5-21
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    • 2009
  • Based on recent studies on rock socketed drilled shafts, it was found that the side resistance of rock socketed drilled shafts is affected by unconfined compressive strength of rock, socket roughness, rock types and joints, and initial normal stress. Especially, the socket roughness is affected by rock types and joints, drilling methods, and diameters. Since existing roughness measurement systems could be conducted only in the air, a new roughness measurement system, which can measure rock socket roughness in the air and also in the water, is needed. However, the development of new roughness measurement system fur civil engineers has been faced with difficulties of electrical applications. In this study, the laboratory verification system far BKS-LRPS (Backyoung-KyungSung Laser Roughness Profiling System) was developed, which can be applied both in the water and air. Based on the laboratory verification, it was found that the improved BKS-LRPS could define effective measurement distances for the conditions reflecting the apparatus and in-situ situations.

The Effect on the Machining Phenomenon due to the Change of the Quill Rigidity in a Side-Cut Grinding (측면 연삭가공에 있어서 퀄축강성변화가 가공현상에 미치는 현상)

  • 김창수;서영일;이종찬;정성환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.33-37
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    • 1995
  • A side-cut grinding generates a machining error by the decrease of the quill rigidity. In this paper, The effect on the grinding force, machining error and surface roughness due to the change of the quill rigidity is investigated experimentally. The slenderness ratio of the quill is a significant factor to analyse the change of the grinding force and machining error.

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Impact study for multi-girder bridge based on correlated road roughness

  • Liu, Chunhua;Wang, Ton-Lo;Huang, Dongzhou
    • Structural Engineering and Mechanics
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    • v.11 no.3
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    • pp.259-272
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    • 2001
  • The impact behavior of a multigirder concrete bridge under single and multiple moving vehicles is studied based on correlated road surface characteristics. The bridge structure is modeled as grillage beam system. A 3D nonlinear vehicle model with eleven degrees of freedom is utilized according to the HS20-44 truck design loading in the American Association of State Highway and Transportation Officials (AASHTO) specifications. A triangle correlation model is introduced to generate four classes of longitudinal road surface roughness as multi-correlated random processes along deck transverse direction. On the basis of a correlation length of approximately half the bridge width, the upper limits of impact factors obtained under confidence level of 95 percent and side-by-side three-truck loading provide probability-based evidence for the evaluation of AASHTO specifications. The analytical results indicate that a better transverse correlation among road surface roughness generally leads to slightly higher impact factors. Suggestions are made for the routine maintenance of this type of highway bridges.

A Study on the Working Condition Effecting on the Maximum Working Temperature and Surface Roughness in Side Wall End Milling Using Design of Experiment (실험계획법을 이용한 엔드밀 가공 시 최대가공온도와 표면조도에 미치는 가공조건에 관한 연구)

  • Hong, Do-Kwan;Ahn, Chan-Woo;Baek, Hwang-Soon;Choi, Seok-Chang;Park, Il-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.46-53
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    • 2009
  • To find the working condition is one of the important factors in precision machining. In this study, we analyzed maximum working temperature by infra-red camera and surface roughness in side wall end milling using design of experiment (DOE): RSM(response surface methodology), ANOM(analysis of means) and ANOVA(analysis of variance) by table of orthogonal array. ANOM and ANOVA are well adapted to select sensitivity of design variables for maximum working temperature and surface roughness. The effective design variables and their levels should be determined using ANOM, ANOVA. RSM is presented 2nd order approximation polynomial of maximum working temperature and surface roughness is composed with design variables. Therefore, it is expected that the proposed procedure using design of experiment : table of orthogonal array, ANOM, ANOVA and RSM can be easily utilized to solve the problem of working condition.

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Effect of surface roughness on laminar flow in a micro-channel by using lattice Boltzmann method (격자 볼츠만 방법을 이용한 미소채널 내에서의 층류 유동에 대한 표면 거칠기의 영향)

  • Shin, Myung-Seob;Yoon, Joon-Yong;Byun, Sung-Joon;Kim, Kak-Joong
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.179-183
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    • 2006
  • Surface roughness is present in most of the microfluidic devices due to the microfabrication techniques. This paper presents lattice Boltzmann method (LBM) results for laminar flow in a microchannel with surface roughness. The surface roughness is modeled by an array of rectangular modules placed on top and bottom side of a parallel-plate channel. In this study, LBGK D2Q9 code in lattice Boltzmann Method is used to simulate flow field for low Reynolds number in a micro-channel. The effects of relative surface roughness, roughness distribution, roughness size and the results are presented in the form of the product of friction factor and Reynolds number. Finally, a significant increase in Poiseuille number is detected as the surface roughness is considered, while the effect of roughness on the microflow field depends on the surface roughness.

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A Study on the Characteristics of Precision Cutting by Chip Formation (칩형성에 의한 정밀선삭 특성 연구)

  • 김범중;유기현;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.276-279
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    • 1995
  • This paper is re;ated to the splits at the side of chips and the changes of surface roughness according to cutting conditions in precsion cutting. Compared with MCD, the surface roughness of workpiece cut by PCD was inferior at a small feed. But, there were no significant difference between MCD and PCD tool above a certain feed in surface roughness

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Impact and Wear Behavior of Side Plate of FRP Ship (FRP선박 외판재의 충격 및 마모 거동)

  • Kim, H.J.;Kim, J.D.;Koh, S.W.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.123-128
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    • 2009
  • The effects of temperature and initial crack length on the impact fracture behavior for the side plate material of FRP ship were investigated. And the effects of the counterpart roughness and sliding distance on the volumetric wear of same material were investigated as well. Impact fracture toughness of GF/PE composites displayed maximum value when the temperature of specimen is room temperature and $50^{\circ}C$, and with decreasing the temperature of specimen, impact fracture toughness decreased. Impact fracture energy of GF/EP composites decreased with increasing the initial crack length of specimen, and this value decreased rapidly when the temperature of specimen is lowest, $-25^{\circ}C$. It is believed that sensitivity of notch on impact fracture energy were increased with decreasing the temperature of specimen. With increasing the sliding distance, the transition sliding distance, which displayed different aspect on the friction coefficient and the volumetric wear loss, were found out. Counterpart roughness had a big influence on the wear rate at running in period, however the effect of counterpart roughness became smaller with sliding speed increase in. Volumetric wear loss were increased with increasing the applied load and the counterpart roughness.

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