A Study on the Working Condition Effecting on the Maximum Working Temperature and Surface Roughness in Side Wall End Milling Using Design of Experiment

실험계획법을 이용한 엔드밀 가공 시 최대가공온도와 표면조도에 미치는 가공조건에 관한 연구

  • 홍도관 (한국전기연구원 전동력연구센터) ;
  • 안찬우 (동아대학교 기계공학부) ;
  • 백황순 (동아대학교 기계공학부 일반대학원) ;
  • 최석창 (창원전문대학 자동차기계학부 기계설계과) ;
  • 박일수 (동명대학교 냉동공조공학과)
  • Received : 2009.06.10
  • Accepted : 2009.09.22
  • Published : 2009.09.30

Abstract

To find the working condition is one of the important factors in precision machining. In this study, we analyzed maximum working temperature by infra-red camera and surface roughness in side wall end milling using design of experiment (DOE): RSM(response surface methodology), ANOM(analysis of means) and ANOVA(analysis of variance) by table of orthogonal array. ANOM and ANOVA are well adapted to select sensitivity of design variables for maximum working temperature and surface roughness. The effective design variables and their levels should be determined using ANOM, ANOVA. RSM is presented 2nd order approximation polynomial of maximum working temperature and surface roughness is composed with design variables. Therefore, it is expected that the proposed procedure using design of experiment : table of orthogonal array, ANOM, ANOVA and RSM can be easily utilized to solve the problem of working condition.

Keywords

References

  1. Y. Altintas, I. Yellowley, 1989, "In-Process Detection of Tool Failure in Milling Using Force Models," Trans. of ASME, J. of Eng. for Ind, Vol. 111, pp. 149-157. https://doi.org/10.1115/1.3188744
  2. M. E. Martellotti, 1941, "An Analysis of the Milling Process," Trans. of ASME J. of Eng, for Ind., Vol. 63, pp. 677-700.
  3. 竹山秀彦, 伊藤 鎭, 1969, "具磨耗と切削仕上面あらさ," 精密機械, 第35卷, 第10号, pp. 629-633.
  4. Hong, D. K., Kim, D. Y., and Ahn, C. W., 2004, "The Study on the Optimal Working Condition for Vibration, Surface Roughness and Cutting Temperature in End Milling," Trans. of KSNVE, Vol. 14, No. 12, pp. 1322-1329.
  5. D. K. Hong, B. C. Woo, and D. H. Kang, 2006, "Optimal Geometric Design of Transverse Flux Linear Motor Using Response Surface Methodology," Trans. KIEE, Vol. 55B, No. 10, pp. 498-503.
  6. P. Lim, and G. E. Yang, 2007, "Optimization of Finish Cutting Condition of Impeller with Five-Axis Machine by Response Surface Method," Trans. KSME, Vol. 31A, No. 9, pp. 924-933.
  7. D. K. Hong, D. Y. Kim, and C. W. Ahn, 2004, "The Study on the Optimal Working Condition for Vibration, Surface Roughness and Cutting Temperature in End Milling," Trans. KSNVE, Vol. 14, No. 12, pp. 1322-1329. https://doi.org/10.5050/KSNVN.2004.14.12.1322