• 한국생산제조학회지
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• 제21권1호
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• pp.167-174
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• 2012

For high production rate of parts requiring multiple operations such as punching, blanking, or other operations are generally done with progressive dies. However, progressive die is generally limited to use for sheet metal forming due to the technical difficulties in rod or bulk material. This study proposes a new technique of progressive die and forming process for asymmetric automotive door striker, which is conventionally manufactured with separate tandem processes using solid rod. In order to design forming process and die, FEM simulation was performed to divide proper intermediate processes and analyze its formability. As a result, Forming processes were divided into 3 stages with upper and side punches and also, workpiece feeding and location mechanism was designed and manufactured in this study. Finally, forming tryouts were carried out by using the manufactured progressive die to verify the forming quality and productivity.

• 한국기계가공학회지
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• 제11권6호
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• pp.82-87
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• 2012

The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

• 건축역사연구
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• 제29권2호
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• pp.39-52
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• 2020

Seonjeong-jeon, the semi-great hall in Changdeok Palace, was constructed in a highly formal and conservative style and accommodated official ceremonies. However, the contemporary modification of the building has distorted or eliminated features including the two side doors on the front, the floor coverings, and the throne base (Jwa-tap) that consisted the most significant part of the throne. Seonjeong-jeon originally had three doors that stood between each pair of columns on the front side, respectively. The courtiers accessed the building through the side doors, while the central door was exclusively designated for the king. However, the renovation in 1999 ignored the political context of the architectural form of the building and changed the side doors into windows, damaging the traditional structure inherited from the early Joseon Dynasty. Although the building currently has traditional wooden floor structure (Woomul-maru), it was originally covered with square brick tiles (Bang-jeon) before the Japanese occupation, following the customs of early Joseon Dynasty. The throne was placed to the north of the central door and consisted of the throne base and a decorative roof (Dang-ga). A canvas (Jang-ja), which featured the royal symbolic painting of Sun, Moon, and Five Peaks, was also installed between the two columns that connected the base and the roof. Nevertheless, only the columns and the blank canvas remain nowadays after the removal of the base.

• 산업경영시스템학회지
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• 제34권3호
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• pp.8-15
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• 2011

The computer-based simulation tools are currently used overwhelmingly to simulate the performance of automotive designs. Then, the search for an optimal solution that satisfies a number of performance requirements usually involves numerous iterations among several simulation tools. Therefore, meta-modeling techniques are becoming widely used to build approximations of computationally expensive computer analysis tools. The set-based approach proposed in the first report of a four-part paper has been a test bed for the innovation of vehicle structure design process in the Structural Design and Fabrication Committee of JSAE(Society of Automotive Engineers of Japan). In the second report, the proposed design approach is illustrated with a side-door impact beam design example using meta-modeling techniques.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2008년도 춘계학술대회 논문집
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• pp.999-1000
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• 2008

• 한국산학기술학회논문지
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• 제20권7호
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• pp.166-172
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• 2019

금속 일체형 판재 도어 임팩트 빔 개발을 위해 단면 형상의 최적설계를 진행하였다. 기존의 도어 임팩트는 충격을 흡수하는 강관과 양쪽에 브라켓을 용접하여 자동차에 설치하는 구조로 이루어졌다. 하지만, 브라켓을 설치하기 위한 용접작업은 생산성을 떨어뜨리고 생산단가를 증가시키는 과정이다. 이러한 단점을 극복하기 위해 일체형 판재 도어 임팩트 빔의 개발은 반드시 필요한 공정이다. 본 논문에서는 일체형 판재 도어 임팩트의 단면 형상을 수치해석의 방법으로 제안하는 연구를 진행하였다. 외부 충격에 대한 반력 하중 및 생산성을 고려하여 엔지니어의 직관적인 설계 형상 6가지에 대하여 수치해석을 진행하였다. 객관적인 비교를 위해 3점 굽힘 하중 실험을 모사하는 유한요소해석을 진행하였다. 형상과 치수가 상이한 6가지의 단면 형상 중 최적의 형상을 선정하고, 상세 설계를 위해 단면형상의 높이와 폭의 치수를 변화시키며 해석을 진행하였다. 이를 통해, 일체형 판재 도어 임팩트의 최적의 단면 형상을 제안하였다.

• 한국기계가공학회지
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• 제12권1호
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• pp.28-34
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• 2013

For the senses of beauty and texture, internal components of small passenger cars are manufactured by texturing plastic with drawplate but those of deluxe passenger cars are manufactured by bonding pre-embossed skin to the surface of drawplate. As the pre-embossed skin is bonded at high temperature and pressure, the pattern of skin is distorted. The corner part is hardened and its dimension tolerance is changed by resulting in the increase with its defective rate. This study provides the method to design and manufacture the door trim track by vacuuming the non-patterned skin to upper-side drawplate which forms the pattern of descending skin. It is pressed to the plastic product with hot-press method and the damage of bossed-pattern is prevented. Valuation in this study has been done by analyzing, designing and experimenting method.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 추계학술대회논문집
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• pp.132-137
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• 2004

In order to reduce automobile parts weight, TWB(Tailored welded blank) forming is widely used in the forming of car panel, such as door inner, side outer panels. In this study, one of the current problems of TWB forming was analyzed, especially for the try-out process of TWB door inner panel without frame. A comparison was made between actual panel measurements and results of forming analysis for formability and springback.

• 산업경영시스템학회지
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• 제35권1호
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• pp.181-187
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• 2012

Various computer-based simulation tools such as 3D-CAD and CAE systems are widely used to design automotive body structure at the early phase of design. Designers must search the optimal solution that satisfies a number of performance requirements by using their tools and a trial-and-error approach. In the previous three reports, a set-based design approach has been proposed for achieving design flexibility and robustness while capturing designer's preference, and its effectiveness has been illustrated with a simple side-door impact beam design problem and real vehicle side-door structure design. This report presents the development of integrated 3D-CAD and CAE system, and the applicability of our proposal for obtaining the multi-objective satisfactory design solutions by applying to an automotive front-side frame.

• 전자공학회논문지SC
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• 제48권4호
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• pp.47-53
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• 2011

전동차 출입문은 포켓 슬라이딩 도어, 아웃 슬라이딩 도어, 플러그 도어로 구분된다. 현재 국내 전동차의 표준규격으로 제시되어 있는 포켓 슬라이딩 도어는 철도차량이 고속화됨에 따라 소음 및 외풍의 차단이 어려운 단점이 있으며, 아웃 슬라이딩 도어 역시 소음 및 외풍차단이 어려운 시스템이다. 반면에 플러그 도어는 최근 철도차량이 고급화됨에 따라 고속철도에 적용되던 출입문을 전동차에 적용하면서 쓰이게 된 도어시스템으로 승차감 개선에 소음이 중요한 위치를 차지함에 따라 소음에 강한 플러그 도어 시스템이 주목받고 있다. 이러한 이유로 차세대전동차에 적용할 목적으로 전기식 플러그 도어를 개발하여 시험 진행 중에 있다. 플러그 도어를 구성하는 하부 부품으로는 출입문 제어 장치 (DCU : Door Control Unit), 모터, 스크루 기어, 볼 너트, 레일, 리미트 스위치, 각종 전기 장치, 비상 수동 개폐장치, 코디네이션 바 등이 있는데 이중 DCU는 전동차 출입문을 개폐하기 위한 제어장치로 량당 8개인 전동차 출입문이 동시에 열리고 닫히기 위해서는 각 출입문간의 인터페이스가 필요하며, 승객의 승하차와 직접적으로 관련되어 있기 때문에 신뢰성 및 안전성 확보가 매우 중요한 시스템이다. DCU의 기능으로는 자동 문 여닫음 제어, 출입문 제어 및 장애 감지, 출입문 상태 제어, 저전압/고전압 감시 등이 있으며, 본 논문에서는 전기식 플러그 도어에 적용하기 위해 개발된 DCU의 기능, 개발요구사양, 시스템 구성 및 시험결과에 대해 논하고자 한다.