• Title/Summary/Keyword: Shotcrete mortar

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Properties of the SHOT PATCH Mortar a Wet System for Small Bore Tunnels (소구경 터널에 사용되는 SHOT PATCH용 모르타르의 특성)

  • 정민철;전용희;정종익;박길수
    • Journal of the Korea Concrete Institute
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    • v.11 no.6
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    • pp.121-128
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    • 1999
  • The SHO PATCH System Mortar is a mortar shotcreting system which uses fairly small machine and equipment, and is applied for shotcrete tunnel linings, in particular for small bore tunnels of aqueducts by the TBM(Tunnel Boring Machine) method, and for reparing tunnels suffering from spring water and deterioration. This study shows the characteristics of the new mortar shotcreting system, the SHOT PATCh System Mortar, which exhibits excellent shotcrete performance.

Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-performance Mortar (섬유복합재봉(FRP ROD)과 고강도 모르터를 이용한 철근 콘크리트 구조물의 휨 보강공법(MFRI) 공법)

  • Bae Ki-Sun;Park Sing-Hun;Lee Sang-Uk
    • Composites Research
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    • v.18 no.4
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    • pp.59-65
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    • 2005
  • This report is on the Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-Performance Mortar. The main characteristic of this system is as follow. First, the fiber rods in this system have seven times greater tensile strength than general reinforcing steel bars(re-bar) and the weight is a fifth lighter. Camels coated on the fiber rods' surfaces to improve adhesive strength and pull-out strength. Second, high strength shotcrete mortar is has very good workability and low rebound rate. After installing the Fiber Rods, Shotcrete mortar Is applied or sprayed to finish reinforcement. Finally, MFRI system has excellent fire-resisting performance and sogood tolerance against external environment by inserting fiber rods and reinforcing materials into mortar which has high compressive strength. It is applied to bridge slab, utility box and tunnel of civil engineering works, and beam and slab of building structures.

Evaluation of Mechanical and Durability Performance of Mortar Shotcrete (모르타르 숏크리트의 역학성능 및 내구성능 평가)

  • Park, Byoungsun;Jang, Kun Young;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.5
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    • pp.68-74
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    • 2019
  • In this study, the mechanical property and durability of improved bond performance mortar shotcrete was investigated. Mortar shotcrete was prepared by replacing coarse aggregate with 100% fine aggregate in the shotcrete mixture proportion proposed in the road construction standard specification. OPC, GGBFS and anhydrite were used as binders, and polymer powder was substituted for 1% and 2% of binder for improving bond property. From the experimental results, it was found that the compressive strength decreased with increasing polymer addition, but the bond strength increased. The addition of polymer to mortar shotcrete also reduced the drying shrinkage and improved the resistance to carbonation. Initial hydration heat of mortar shotcrete decreased with the addition of polymer, and it was judged that the initial compressive strength decreased.

Characteristics of High Early Strength Latex Modified Sprayed-Mortar (조강형 라텍스개질 스프레이 모르타르의 특성)

  • Yun, Kyong-Ku;Lee, Bong-Hak;Lee, Jin-Beom
    • Journal of Industrial Technology
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    • v.33 no.A
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    • pp.93-99
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    • 2013
  • Shotcrete has been referred to as gunite, pneumatically applied mortar or concrete, sprayed concrete or mortar. There are sound reasons why sprayed mortar is one of the best portland cement based material for repairing old concrete structures. However, it is difficult to find the research results on the latex-modified mortar nevertheless on the impact of air onto the fresh and hardened properties of latex-modified mortar. So, the main experimental program included strength test, slump test, rapid chloride permeability test, image analysis for air void system, and chemical attacks with the main experimental variables of latex content, fine aggregate content, water-cement ratio, and air foamer content.

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Fresh and Mechanical Properties of Repair Mortar for Shotcrete (숏크리트용 보수 모르타르의 굳기 전 특성 및 역학적 특성)

  • Lee, Jin-Yong;Lee, Kwang-Myong;Lee, Chae-Hyuck;Kim, Joo-Hyung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.325-328
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    • 2006
  • Recently, repair mortars have been mainly used for repairing old concrete structures. In this study, a new repair mortar including shotcrete admixture, slag, silica fume, sulphate and calcium carbonate, was developed for repairing shotcrete layer and the fresh properties and mechanical characteristics of the repair mortar was measured, Test results showed that the shortcrete admixture and other additives reduce the final setting time from about 7 hours to within 20 minutes and increase very early strength and stiffness (within 5 hours after cast).

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Countermeasure of rebound reducing for wet-mixed steel fiber reinforced shotcrete (강섬유보강 습식 숏크리트의 리바운드 저감대책)

  • Lim Joo-Young;Park Hae-Geun;Lee Myeong-Sub;Cho Nam-Sup
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.1162-1167
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    • 2004
  • From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as a one of the standard tunneling method in Korea. Owing to the results of many researches, the practical problems of shotcrete has been improved for a last decade. However, the excess amount of rebound still remains one of the critical problems in shotcrete technology. In order to improve for this rebound problem, recently developed cement mineral accelerator has been successfully applied to several NATM tunnels in Korea. An experimental investigation was carried out in order to verify the rebound characteristics of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with powder types cement mineral accelerator. Mortar setting test, SEM analysis, bonding test under spring water condition and rebound test were conducted. From the result, wet-mix SFRS with cement mineral acelerator exhibited excellent bonding characteristics even spring water condition and less rebound ratio compared to the conventional liquid accelerator.

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Modeling shotcrete mix design using artificial neural network

  • Muhammad, Khan;Mohammad, Noor;Rehman, Fazal
    • Computers and Concrete
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    • v.15 no.2
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    • pp.167-181
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    • 2015
  • "Mortar or concrete pneumatically projected at high velocity onto a surface" is called Shotcrete. Models that predict shotcrete design parameters (e.g. compressive strength, slump etc) from any mixing proportions of admixtures could save considerable experimentation time consumed during trial and error based procedures. Artificial Neural Network (ANN) has been widely used for similar purposes; however, such models have been rarely applied on shotcrete design. In this study 19 samples of shotcrete test panels with varying quantities of water, steel fibers and silica fume were used to determine their slump, cost and compressive strength at different ages. A number of 3-layer Back propagation Neural Network (BPNN) models of different network architectures were used to train the network using 15 samples, while 4 samples were randomly chosen to validate the model. The predicted compressive strength from linear regression lacked accuracy with $R^2$ value of 0.36. Whereas, outputs from 3-5-3 ANN architecture gave higher correlations of $R^2$ = 0.99, 0.95 and 0.98 for compressive strength, cost and slump parameters of the training data and corresponding $R^2$ values of 0.99, 0.99 and 0.90 for the validation dataset. Sensitivity analysis of output variables using ANN can unfold the nonlinear cause and effect relationship for otherwise obscure ANN model.

Mechanic Properties of HES-LMS Mortar (조강형 라텍스개질 스프레이 몰탈의 역학적 특성)

  • Lee, Jin-Beom;Choi, Sung-Yong;Kim, Ki-Heun;Kim, Yong-Kon;Yun, Kyong-Ku
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.841-844
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    • 2006
  • Recently, tunnels being constructed in korea with the increased construction of highways, high-speed railways and hydro structure. shotcrete and spray is one of the major processes in that construction. So general Shotcrete and spray has many problems on strength property, environmental pollution and human body noxiousness as the use of accelerater. However, In this paper using HES-LMS(High Early Strength Latex Modified Spray) without accelerater can solve problems which are mentioned above. problems that the hish early cement has can be solved by modifying material with latex. Therefore HES-LMS mortar is Classify by High performance and High ability. Analysis according to the variables such as W/C, Latex content and sand content is conducted. Studied about mechanical characteristic of material such as each parameter characteristic, and rebound characteristic is completed.

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Development of Accelerator Control System for Wet Shotcrete Spraying Equipment (습식 숏크리트 뿜칠 장비의 급결제 유량 제어 시스템 개발)

  • Tae-Ho, Kang;Soo-Ho, Chang;Soon-Wook, Choi;Jin-Tae, Kim;Bong-Gyu, Kim;Chulho, Lee
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.353-362
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    • 2022
  • The wet shotcrete refers to a method in which all materials are mixed and then supplied to the spraying device, compressed air is added to the nozzle, and the spraying speed is improved to spray on the target surface. In order to reproduce the amount of shotcrete used in the wet method in the field and the situation at the laboratory scale, it is essential to control the discharge amount of the equipment. In this study, in order to increase the reproducibility of field conditions at the laboratory scale, a flow control system for shotcrete mortar spraying equipment was developed and applied to the equipment. To verify the developed equipment, a discharge control test using water and mortar was performed. In the developed control system, the discharge was smoothly controlled according to the user input value for the mono pump, but the discharge was not properly controlled according to the input value for the screw pump because of a reducer. When a speed reducer is attached, it is necessary to adjust the operation rate of the screw pump close to the target flow rate by increasing the operation rate of the screw pump while lowering the operation rate of the mono pump.

Compressive Strength Correlation of Very-Early-Strength Dry-Mix Shotcrete on Test Method (측정방법에 따른 속경성 건식 숏크리트 압축강도의 상관관계)

  • Yun, Kyong-Ku;Choi, Sung-Yong;Kim, Jin-Woung;Kil, Yong-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.10
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    • pp.3988-3997
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    • 2010
  • Shotcrete was a mortar or concrete that is pneumatically projected at high velocity onto a subject. It has been applied for tunneling, underground big-spaces, slope stabilization. Shotcrete is increasing use in structure repair. The dry-mix shotcrete require a smaller equipment, easy maintenance, possible of very-earlystrength materials than wet-mix shotcrete, which make this process attractive and economic for structural repairs. It is common practice core compressive strength to the dry-mix shotcrete quality control. This test is very difficult estimating eraly-strength of Very-Early-Strength Dry-Mix Shotcrete. The purpose of this research was to analyze the correlation of test results among cube test, core test, pullout test and maturity. The correlationship analysis of test results among cube test, core test, pullout test and maturity showed more than 90%.