• Title/Summary/Keyword: Short fiber-reinforced composite

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Effects on extrusion ratio and temperature of shore fiber reinforcd metal matrix composites by rheo-compocating (반용융 가공법에 의한 단섬유 보강 급속복합재료의 강도에 미치는 압출비와 압출온도의 영향)

  • 윤한기;김석호;이상필
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.18-27
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    • 1997
  • Al 6061 alloy reinforced with 10 vol.% ${\delta}-Al_2O_3$ short fiber was fabricated by Rheo-compocasting and squwwze cating. Extrusion processings were performed at temperatures from 40$0^{\circ}C$ to 55$0^{\circ}C$ with various extrusion ratio for curved shape dies. In proportion to the increase of extrusion ratios and temperatures, ultimate tensile strength for extruded materials improved. SEM observation of fractured surfsce was capcble oof accounting for fracture mechanism and bounding state of fiber and matrix.

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Analysis of the Formation of Porosity and Segregation in $Al_2O_3/Al$ Composites by Squeeze Infiltration Method (가압함침법에 의한 $Al_2O_3/Al$ 복합재료의 기공 및 편석의 발생에 대한 분석연구)

  • Seo, Young-Ho;Lee, Hyoung-Kook
    • Journal of Korea Foundry Society
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    • v.21 no.3
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    • pp.163-178
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    • 2001
  • The squeeze infiltration process is potentially of considerable industrial importance. The performance enhancements resulting from incorporation of short alumina fiber into aluminum are well documented. These are particularly significant for certain automobile components. Aluminum matrix composite automotive parts, such as diesel engine pistons or engine blocks are produced using squeeze casting apparatus or pressure die-casting apparatus. But the solidification process gets complicated with manufacturing parameters and the factors for porosity formation have not fully understood yet. In this study the formation of porosity during squeeze infiltration has been studied experimentally to achieve an improved understanding of the squeeze infiltration process for manufacture of short-fiber-reinforced components, particularly the mechanism of porosity formation. Al-based MMCs produced under a range of conditions were examined metallographically and the porosity characterised;a kind of matrix, an initial temperature of melt, and a volume fraction of reinforcement. The densimetry and the microscopic image analysis were done to measure the amount of porosity. A correlation between manufacturing parameters and defects was investigated through these.

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Properties of Cement Composite Using Selvedge of High Performance Fabric (고성능 원단의 셀비지를 활용한 시멘트 복합재료의 특성)

  • Choi, Jeong-Il;Park, Se-Eon;Kim, Yun Yong;Kim, YoungMin;Lee, Bang Yeon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.2
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    • pp.152-158
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    • 2022
  • The purpose of this study is to investigate experimentally the compressive strength and tensile behavior of cement composites reinforced by selvedge short fiber from high performance fabric. Four types of mixtures according to the types of selvedge short fibers were prepared and compressive strength and tension tests were performed. Test results showed that the compressive strength values of composites investigated in this study ranged from 64 MPa to 66 MPa and all composites showed strain-hardening behavior. The tensile strain capacity values of composites ranged from 2.6 % to 2.8 % and multiple cracking behavior was observed in all composites.

The Application of Rule of Mixtures to Fiber-Reinforced Composites(3) - Determination of Constant "a" and "b" for Modified Rule of Mixtures Applied to Fiber-Reinforced, Sulfur-Based Composites - (목재 섬유 복합재(複合材)에 혼합이론(混合理論)의 적용에 관한 연구(硏究)(3) - 유황(硫黃) 화합물(化合物)을 사용한 목재(木材) 섬유(纖維) 복합재(複合材)에 수정된 혼합이론(混合理論)의 상수(常數) 결정(決定) -)

  • Lee, Byung-G.
    • Journal of the Korean Wood Science and Technology
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    • v.12 no.3
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    • pp.3-8
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    • 1984
  • It is shown that Paul and Jones' Rule of Mixtures modified by Smith and Cox's theory can be used for the fiber-reinforced, sulfur-based composites, when the constant for the linear regression equation is given. The computation results, programmed by Hewlett Packard 75C (HP 75C) using math rom pack for the linear regression form, expressed as $E_c=\frac{1}{3}aE_fV_f+bE_mV_m$, turn out to be a=3.27-3.54 b=-2.47~-2.80. This results indicate that the factors such as density of fiber mat and the amount of matrix used have nothing for affecting the numerical value of the constants a and b of the linear regression form. Conclusively this results also show that the Paul and Jones' Rule of Mixtures which has been used for the composites made by randomly-oriented long fiber can also be used for the composites made by short fiber with the same fiber orientation such as wood and lignocellulosic fibers.

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Fiber Orientation and Warpage of Film Insert Molded Parts with Glass Fiber Reinforced Substrate (유리섬유가 강화된 필름 삽입 사출품의 섬유배향 및 휨)

  • Kim, Seong-Yun;Kim, Hyung-Min;Lee, Doo-Jin;Youn, Jae-Ryoun;Lee, Sung-Hee
    • Composites Research
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    • v.25 no.4
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    • pp.117-125
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    • 2012
  • Warpage of the film insert molded (FIM) part is caused by an asymmetric residual stress distribution. Asymmetric residual stress and temperature distribution is generated by the retarded heat transfer in the perpendicular direction to the attached film surface. Since warpage was not prevented by controlling injection molding conditions, glass fiber (GF) filled composites were employed as substrates for film insert molding to minimize the warpage. Distribution of short GFs was evaluated by using micro-CT equipment. Proper models for micro mechanics, anisotropic thermal expansion coefficients, and closure approximation should be selected in order to calculate fiber orientation tensor and warpage of the FIM part with the composite substrate. After six kinds of micro mechanics models, three models of the thermal expansion coefficient and five models of the closure approximation had been considered, the Mori-Tanaka model, the Rosen and Hashin model, and the third orthotropic closure approximation were selected in this study. The numerically predicted results on fiber orientation tensor and warpage were in good agreement with experimental results and effects of GF reinforcement on warpage of the FIM composite specimen were identified by the numerical results.

Analysis of Damage Mechanism for Optimum Design in Discontinuously-Reinforced Composites (불균질입자강화 복합재료의 최적설계를 위한 손상메커니즘 해석)

  • 조영태;조의일
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.106-112
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    • 2004
  • In particle or short-fiber reinforced composites, cracking or debonding of the reinforcements cause a significant damage mode because the damaged reinforcements lose load carrying capacity. The average stress in the inhomogeneity represents its load carrying capacity, and the difference between the average stresses of the intact and broken inhomogeneities indicates the loss of load carrying capacity due to cracking damage. The composite in damage process contains intact and broken reinforcements in a matrix. An incremental constitutive relation of discontinuously-reinforced composites including the progressive cracking damage of the reinforcements have been developed based on the Eshelby's equivalent inclusion method and Mori-Tanaka's mean field concept. Influence of the cracking damage on the stress-strain response of the composites is demonstrated.

Determination of Tensile Modulus of PHB/PEN/PET Fiber Using Modified Halpin-Tsai Equation (변형 Halpin-Tsai식에 의한 PHB/PEN/PET 섬유의 탄성률 예측)

  • 정봉재;김성훈;이승구;전한용
    • Polymer(Korea)
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    • v.24 no.6
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    • pp.810-819
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    • 2000
  • Poly(p-hydroxybenzoate) (PHB)/poly(ethylene terephthalate) (PET) 8/2 thermotropic liquid crystalline copolyester, poly(ethylene 2,6-naphthalate) (PEN), and PET ternary blend was spun to fiber by melt spinninB process, and tensile properties of the fibers were measured. The matrix of the fibers, PET and PEN, were dissolved in ο-chlorophenol at 55$^{\circ}C$ for 2 hours, and the liquid crystalline polymer fibrils were observed using a scanning electron microscope. Halpin-Tsai equation for modulus calculation of short fiber reinforced composite and the rule of mixture for continuous reinforcement composite were modified, and the tensile modulus were calculated and compared with experimental modulus. To minimize difference between the theoretical and the experimental moduli, dimensionless viscosity constant (K) was given and used to modify two equations. The theoretical tensile modulus using the newly modified equations presentel a similar to the experimental tensile modulus of composite, and the modified equations presented a unique way to determine the tensile modulus of the liquid crystalline polymer reinforced thermoplastic composites.

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Multi-scale Process-structural Analysis Considering the Stochastic Distribution of Material Properties in the Microstructure (미소 구조 물성의 확률적 분포를 고려한 하이브리드 성형 공정 연계 멀티스케일 구조 해석)

  • Jang, Kyung Suk;Kim, Tae Ri;Kim, Jeong Hwan;Yun, Gun Jin
    • Composites Research
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    • v.35 no.3
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    • pp.188-195
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    • 2022
  • This paper proposes a multiscale process-structural analysis methodology and applies to a battery housing part made of the short fiber-reinforced and fabric-reinforced composite layers. In particular, uncertainties of the material properties within the microscale representative volume element (RVE) were considered. The random spatial distribution of matrix properties in the microscale RVE was realized by the Karhunen-Loeve Expansion (KLE) method. Then, effective properties of the RVE reflecting on spatially varying matrix properties were obtained by the computational homogenization and mapped to a macroscale FE (finite element) model. Morever, through the hybrid process simulation, a FE (finite element) model mapping residual stress and fiber orientation from compression molding simulation is combined with one mapping fiber orientation from the draping process simulation. The proposed method is expected to rigorously evaluate the design requirements of the battery housing part and composite materials having various material configurations.

An Analytical Study on Prestrain and Shape Memory Effect of Composite Reinforced with Shape Memory Alloy (형상기억합금 강화 복합재의 사전 변형률과 형상기억 효과에 대한 이론적 고찰)

  • 이재곤;김진곤;김기대
    • Composites Research
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    • v.17 no.5
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    • pp.54-60
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    • 2004
  • A new three-dimensional model for predicting the relationship between the prestrain of the composite and the amount of phase transformation of shape memory alloy inducing shape memory effect has been proposed by using Eshelby's equivalent inclusion method with Mori-Tanaka's mean field theory. The model composite is aluminum matrix reinforced with short TiNi fiber shape memory alloy, where the matrix is work-hardening material of power-law type. The analytical results predicted by the current model show that most of the prestrain is induced by the plastic deformation of the matrix, except the small prestrain region. The strengthening mechanism of the composite by the shape memory effect should be explained by excluding its increase of yield stress due to the work-hardening effect of the matrix.

Study of Manufacturing Process and Properties of C/C Composites with Recycled Carbon Fiber Reinforced Plastics (리싸이클 CFRP 적용 C/C 복합재료 제조 및 특성 연구)

  • Kim, Seyoung;Han, In Sub;Bang, Hyung Joon;Kim, Soo-hyun;Seong, Young-Hoon;Lee, Seul Hee
    • Composites Research
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    • v.35 no.4
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    • pp.242-247
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    • 2022
  • This study has a different direction from the existing technology of applying recycled carbon fiber obtained by recycling waste CFRP to CFRP again. A study was conducted to utilize recycled carbon fiber as a raw material for manufacturing a carbon/carbon (C/C) composite material comprising carbon as a matrix. First, it was attempted to recycle a commonly used epoxy resin composite material through a thermal decomposition process. By applying the newly proposed oxidation-inert atmosphere conversion technology to the pyrolysis process, the residual carbon rate of 1~2% was improved to 19%. Through this, the possibility of manufacturing C/C composite materials utilizing epoxy resin was confirmed. However, in the case of carbon obtained by the oxidation-inert atmosphere controlled pyrolysis process, the degree of oxygen bonding is high, so further improvement studies are needed. In addition, short-fiber C/C composite material specimens were prepared through the crushing and disintegrating processes after thermal decomposition of waste CFRP, and the optimum process conditions were derived through the evaluation of mechanical properties.