• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.2
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• pp.305-310
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• 2012

Planetary gear box is a power transmitter having very high gear ratio in compact volume. The planetary step-down gear box converts high speed and low torque into low speed and high torque, which is widely used in constructional and industrial machinery field. And, the planetary step-up gear box does vice versa working, which is used as main gear box of large sized wind mill system. The large sized planetary gear box must be performed the normal-opposite rotation test as a its durability test for achieving the reliability. The large sized planetary gear box is composed by triple gear trains of sun gear, carrier, and ring gear. If input power is supplied into one of them and the other is fixed, and then another becomes the output part. In this paper, we designed a new test equipment which can do rapid normal and opposite rotational change with only small displacement by supplying test power using the above rotation (driving) characteristics and hydraulic cylinder and link, and also compared and analyzed with existing method through various experiments.

• Journal of Welding and Joining
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• v.33 no.2
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• pp.23-31
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• 2015

Stainless steel is used in automobile muffler and exhaust systems. However, in comparison with other steels it has a high thermal expansion rate and low thermal conductivity, and undergoes excessive thermal deformation after welding. To address this problem, we evaluated the use of arc brazing in place of welding for the processing of an exhaust system, and investigated the parameters that affect the joint characteristics. Muffler parts STS439 and hot-dipped Al coated steel were used as test specimens, and CuAl brazing wire was used as the filler metal for the cold metal transfer (CMT) welding machine, which is a low heat input arc welder. In addition, a Box-Behnken design of experiment was used, which is a response surface methodology. The main process parameters (current, speed, and torch angle) were used to determine the appropriate welding quality and the mechanical properties of the brazing part was evaluated at the optimal welding condition. The optimal processing condition for arc brazing was 135A current, 51cm/min speed and $74^{\circ}$ torch angle. The process was applied to an actual exhaust system muffler and the prototype was validated by thermal fatigue, thermal shock, and endurance limit tests.

• International Journal of Aeronautical and Space Sciences
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• v.17 no.4
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• pp.551-564
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• 2016

High-speed flight vehicles (HSFVs) such as space launch vehicles and missiles undergo severe dynamic loads which are generated during the launch and in in-flight environments. A typical vehicle is composed of thin plate skin structures with high-performance electronic units sensitive to such vibratory loads. Such lightweight structures are then exposed to external dynamic loads which consist of random vibration, shock, and acoustic loads created under the operating environment. Three types of dynamic loads (acoustic loads, rocket motor self-induced excitation loads and aerodynamic fluctuating pressure loads) are considered as major components in this study. The estimation results are compared to the design specification (MIL-STD-810) to check the appropriateness. The objective of this paper is to study an estimation methodology which helps to establish design specification for the dynamic loads acting on both vehicle and electronic units at arbitrary locations inside the vehicle.

• Journal of KSNVE
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• v.6 no.5
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• pp.607-616
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• 1996

A combined computational fluid dynamics(CFD)-Kirchhoff method is presented for predicting high-speed impulsive noise generated by a hovering blade. Two types of Kirchhoff integral formula are used; one for the classical linear Kirchhoff formulation and the other for the nonlinear Kirchhoff formulation. An Euler finite difference solver is solved first to obtain the flow field close to the blade, and then this flow field is used as an input to a Kirchhoff formulation to predict the acoustic far-field. These formulas are used at Mach numbers of 0.90 and 0.95 to investigate the effectiveness of the linear and nonlinear Kirchhoff formulas for delocalized flow. During these calculiations, the retarded time equation is also carefully examined, in particular, for the cases of the control surface located outside of the sonic cylinder, where multiple roots are obtained. Predicted results of acoustic far-field pressure with the linear Kirchhoff formulation agree well with experimental data when the control surface is at the certain location(R=1.46), but the correlation is getting worse before or after this specific location of the control surface due to the delocalized nonlinear aerodynamic flow field. Calculations based on the nonlinear Kirchhoff equation using a linear sonic cylinder as a control surface show a reasonable agreement with experimental data in negative amplitudes for both tip Mach numbers of 0.90 and 0.95, except some computational integration problems over a shock. This concliudes that a nonlinear formulation is necessary if the control surface is close to the blade and the flow is delocalized.

• Computational Structural Engineering
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• v.8 no.1
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• pp.137-146
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• 1995

Structural stress under shock or impact load is varied with the lapse of time and the structural stress is called stress wave. Propagating longitudinal stress wave is studied in a 2-dimensional plate. A finite element program for elastic stress wave propagation is developed in order to investigate the shape of stress field at time increment. The longitudinal stress wave is generated by unit step function. According to the finite element analysis results, the longitudinal stress wave propagates to the similar direction of impact load and the front of stress wave propagates with the same speed as analytic solution and the shape of stress field is similar to that of analytic solution. The shear wave is occurred after the longitudinal stress wave and declined at an angle of 45 degrees compared with longitudinal stress wave and the speed of shear wave is about a half of the longitudinal stress wave. The intensity of shear wave is larger than that of longitudinal stress wave.

• Transactions of Materials Processing
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• v.25 no.1
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• pp.49-55
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• 2016

Electrohydraulic forming (EHF) is a high-speed forming process that uses an electric arc discharge in water. Shock waves resulting from the electric arc discharge are propagated to the blank through water and the blank moves toward the die. Advantages of EHF include improved formability due to the high-speed process and reduction of the bouncing effect. In the current study, a numerical simulation of EHF was developed using LS-DYNA. In the simulation, the model for the electric arc was assumed as an adiabatic gas expansion and an Arbitrary Lagrange-Eulerian (ALE) multi material formulation was used to describe the interaction between the electric arc and the water. In order to model the Fluid-Structure Interaction (FSI), a coupling mechanism was used. The blank of Al 1100-O was simulated using shell elements. The results of the simulation showed that the blank was deformed due to the pressure propagation of water and the bouncing effect did not affect the formability of blank.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.7
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• pp.989-996
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• 2001

High-speed and low-speed flows are simulated numerically by flowfield-dependent mixed explicit-implicit (FDMEI) method. This algorithm depends on implicitness parameters of convection, diffusion, diffusion gradients, and source terms which are calculated from the changes of local Mach, Reynolds, Peclet, and Damkohler numbers between adjacent nodes. Convection phenomena or shock waves are resolved from Mach number-dependent implicitness parameters whereas diffusion or viscous actions are simulated by Reynolds number or Peclet number-dependent implicitness parameters. Fluctuation components of all variables are properly accommodated spatially and temporally in the FDMEI procedure. To illustrate, some benchmark example problems are presented for comparisons of the FDMEI results with other available data. These results appear to be encouraging and point toward the need for further investigations of the FDMEI theory.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.21 no.11
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• pp.1413-1421
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• 1997

A new control method to alleviate the impulsive noise at the exit of high-speed railway tunnel was applied to the compression wave at the entrance of the tunnel. This method uses the interaction phenomenon of unsteady expansion wave and unsteady compression wave. Unsteady expansion wave was assumed to be made instantaneously by the simple theory of shock tube. Total Variation Diminishing method was employed to solve the axisymmetric unsteady compressible flow field with a specified compression wave. Numerical results show that the maximum pressure gradient of the propagating compression wave decreases with increase of the wave length of the unsteady expansion wave. It is found that the impulsive noise reduction can be obtained when the unsteady expansion wave with a large wave length is emitted just before the train enters the tunnel. The present results give the possibility to reduce the impulsive noise at the exit of tunnel.

• Journal of Mechanical Science and Technology
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• v.15 no.12
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• pp.1816-1821
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• 2001

Two-dimensional blow-down type supersonic wind tunnel was designed and built to investigate the transient behavior of the startup of a supersonic flow from rest. The contour of the divergent part of the nozzle was determined by the MOC calculation. The converging part of the nozzle, upstream of fille throat was contoured to make the flow uniform at the throat. The flow characteristics of the steady supersonic condition were visualized using the high-speed schlieren photography. The Mach number was evaluated from the oblique shock wave angle on a sharp wedge with halt angle of 5 degree. The measured Mach number was 2.4 and was slightly less than the value predicted by the design calculation. The initial transient behavior of the nozzle was recorded by a high-speed digital video camera with schlieren technique. The measured transition time from standstill to a steady supersonic flow was estimated by analyzing the serial images. Typical transition time was approximately 0.1sec.

• International Journal of Fluid Machinery and Systems
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• v.8 no.1
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• pp.23-35
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• 2015

This paper presents the rotordynamic performance measurement of oil-free turbocharger (TC) supported on gas foil bearings (GFBs) for 2 liter class diesel vehicles and comparison to floating ring bearings (FRBs). Oil-free TC was designed and developed via the rotordynamic analyses using dynamic force coefficients from GFB analyses. The rotordynamics and performance of the oil-free TC was measured up to 85 krpm while being driven by a diesel vehicle engine, and compared to a commercial oil-lubricated TC supported on FRBs. The test results showed that the GFBs increased the rotor speed by ~ 20% at engine speeds of 1,500 rpm and 1,750 rpm, yielding the reduction of turbine input energy by more than 400 W. Incidentally, an external shock test on the oil-free TC casing was conducted at the rotor speed of 60 krpm, and showed a good capability of vibration damping due to the well-known dry friction mechanism of the GFBs.