• Title/Summary/Keyword: Ship Repair

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An Electrochemical Study on Corrosion Property of Repair Welding Part for Exhaust Valve (배기밸브 보수 용접부의 부식 특성에 관한 전기화학적 연구)

  • Moon, Kyung-Man;Lee, Kyu-Hwan;Cho, Hwang-Rae;Lee, Myung-Hoon;Kim, Yun-Hae;Kim, Jin-Gyeong
    • Journal of Ocean Engineering and Technology
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    • v.22 no.3
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    • pp.82-88
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    • 2008
  • The diesel engine of the merchant ship has been aperated in severe environments more and more, because the temperature of the exhaust gas of a combustion chamber is getting higher and higher with increasing use of heavy oil of law quality, due to the significant increase in the price of oil in recent some years. As a result, the degree of wear and corrosion between exhaust valve and seat ring is more serious compared to other engine parts. Thus the repair welding of exhaust valve and seat ring is a unique method to prolong the life of the exhaust valve, from an economical point of view. In this study, the corrosion property of both weld metal and base metal was investigated using electrochemical methods such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram, and polarization resistance in 5% H2SO4 solution. The test specimen was a part of an exhaust valve stem being welded as the base metal, using various welding methods. In all cases, the corrosion resistance as well as hardness of the weld metal zone was superior to the base metal. In particular, plasma welding showed relatively good properties for both corrosion resistance and hardness, compared to other welding methods. In the case of DC SMAW (Shielded metal arc welding), corrosion resistance of the weld metal zone was better than that of the base metal, although its hardness was almost same as the base metal.

A LiDAR-based Visual Sensor System for Automatic Mooring of a Ship (선박 자동계류를 위한 LiDAR기반 시각센서 시스템 개발)

  • Kim, Jin-Man;Nam, Taek-Kun;Kim, Heon-Hui
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.6
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    • pp.1036-1043
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    • 2022
  • This paper discusses about the development of a visual sensor that can be installed in an automatic mooring device to detect the berthing condition of a vessel. Despite controlling the ship's speed and confirming its location to prevent accidents while berthing a vessel, ship collision occurs at the pier every year, causing great economic and environmental damage. Therefore, it is important to develop a visual system that can quickly obtain the information on the speed and location of the vessel to ensure safety of the berthing vessel. In this study, a visual sensor was developed to observe a ship through an image while berthing, and to properly check the ship's status according to the surrounding environment. To obtain the adequacy of the visual sensor to be developed, the sensor characteristics were analyzed in terms of information provided from the existing sensors, that is, detection range, real-timeness, accuracy, and precision. Based on these analysis data, we developed a 3D visual module that can acquire information on objects in real time by conducting conceptual designs of LiDAR (Light Detection And Ranging) type 3D visual system, driving mechanism, and position and force controller for motion tilting system. Finally, performance evaluation of the control system and scan speed test were executed, and the effectiveness of the developed system was confirmed through experiments.

A Database Design for Remote Maintenance of Navigation and Communication Equipments in a Vessel (선박 항해통신장비 원격유지보수를 위한 데이터베이스 설계)

  • Kim, Ju-young;Ok, Kyeong-suk;Kim, Ju-won;Cho, Ik-soon
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.11
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    • pp.2052-2060
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    • 2017
  • The SOLAS ship should carry at least 83 different types of equipment based on the SFI group codes and each of which consists of several to dozens of components. During ship operation, it is necessary to ensure the normal operation of such equipment, and remote maintenance is highly demanded for immediate repair in the event of a equipment fault. This study proposes to find suitable classification system and to derive database structure for remote maintenance of navigation and communication equipment. As a result of this study, the classification system of equipment should be layered into equipment type, model, and component, and main table in the database consists of FMEA, service history, case data through Q&A, Preventive Maintenance. A database was constructed for 140 navigation and communication equipment models and 750 components. In order to evaluate the practical effects, service engineer evaluated the usefulness using the cloud app.

Design of a Displacement and Velocity Measurement System Based on Environmental Characteristic Analysis of Laser Sensors for Automatic Mooring Devices (레이저 센서의 환경적 특성 분석에 기반한 선박 자동계류장치용 변위 및 속도 측정시스템 설계)

  • Jin-Man Kim;Heon-Hui Kim
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.29 no.7
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    • pp.980-991
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    • 2023
  • To prevent accidents near the quay caused by a ship, ports are generally designed and constructed through navigation and berthing safety assessment. However, unpredictable accidents such as ship collisions with the quay or personal accidents caused by ropes still occur sometimes during the ship berthing or mooring process. Automatic mooring systems, which are equipped with an attachment mechanism composed of robotic manipulators and vacuum pads, are designed for rapid and safe mooring of ships. This paper deals with a displacement and velocity measurement system for the automatic mooring device, which is essential for the position and speed control of the vacuum pads. To design a suitable system for an automatic mooring device, we first analyze the sensor's performance and outdoor environmental characteristics. Based on the analysis results, we describe the configuration and design methods of a displacement and velocity measurement system for application in outdoor environments. Additionally, several algorithms for detecting the sensor's state and estimating a ship's velocity are developed. The proposed method is verified through some experiments for displacement and speed measurement targeted at a moving object with constant speed.

Development of the Condition Assessment Scheme of Aged Ships (노후선박의 Condition Assessment Scheme의 개발)

  • 박영일;백점기;이제명;고재용
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.77-82
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    • 2004
  • This study presents reliability assessment of merchant ships with focus on hull girder ultimate limit state, taking into account the time-dependent effects of corrosion, fatigue cracking and local denting. Some considerations for establishing a reliability-based repair and maintenance scheme are also made so as to keep a ship's hull girder strength reliability at an acceptable level even later in life.

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A method to Present and Utilize Information of Equipment and Staff based on Work-Classification in Ship Repair (선박수리 업무분류에 따른 수리장비와 인력정보의 표현 및 활용방법)

  • Kang, Hyo-Woon;Lee, Kyu-hwa;Choi, Young-jun;Lee, Hyoun-Sup;Kim, Jin-deog
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2015.05a
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    • pp.763-765
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    • 2015
  • 선박 수리 업무는 각 수리업체가 자체적으로 진행하고 있다. 업무를 진행하는 업체의 특성에 맞추어 업무분류를 산출하고 수리가 진행되고 있다. 따라서 실제 업무를 진행하는 외주업체는 정형화 되지 못한 업무성향에 따라 혼돈이 발생한다. 본 논문에서는 선박수리 업무를 분류하여 수리장비 및 인력정보 표현방법과 이를 활용하는 방법을 상세하여 수리업무의 차질이 발생하지 않도록 한다. 업무분류를 통하여 수리관리업체 및 외주업체는 더욱 밀착된 협력관계를 유지할 수 있도록 한다.

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Evaluation of Corrosion Characteristics on Welding Part of Leakage Water Pipe by Underwater Welding Electrode (수중용접봉으로 용접한 누수 배관 용접부위의 부식 특성 평가)

  • Kim, Jin-Gyeong;Moon, Kyung-Man
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.93-94
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    • 2006
  • The repair welding of small leakage parts on the water pipeline in engine room is often and important factor in standby and emergency condition in a ship. So, the purpose of this study is to evaluate the corrosion characteristics of welding part of leakage water pipe in case of some underwater welding electrodes. The corrosion current density between welding metal and base metal was considerably different according to used underwater welding electrodes. In case of DC welding, its corrosion characteristics was better than that of AC welding.

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A Study on an Efficient Size Dry Docks for Warship Maintenance using Queueing Problem (대기문제를 이용한 효율적인 함정정비 건선거 규모 연구)

  • Ok, Kyoung-Chan;Cho, Sung-Jin;Jeon, Jae-Hyo;Yang, Jae-Young;Cho, Youn-Chol
    • Journal of Korean Institute of Industrial Engineers
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    • v.40 no.4
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    • pp.428-434
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    • 2014
  • Dry docks are used to repair warships or Merchant ships based on their life cycles. There are the certain number of dry docks in the ROK Navy, However, the ROK Navy force structure has been changing a lot since the Korean War. The focus of this study is to analyze the queueing problem regarding present dry docks capacities and to forecast the appropriate number of dry docks based on future naval ship structure. The study proposes to obtain an efficient dry dock size using queueing problem and simulation.

Design of A Decision Support Method to Schedule Ship Repair (선박수리 일정관리를 위한 의사결정 지원 기법 설계)

  • Kang, Hyo-woon;Park, Sung-hoon;Kim, Jin-deog
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.10a
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    • pp.412-415
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    • 2014
  • 선박은 항시 수리를 해야 하며 우리나라 역시 선박수리 산업은 발전을 거듭해오고 있다. 그러나 현재 선박 수리 산업의 일정관리는 60~70년대의 수기대장관리에서 벗어나지 못하고 있다. 이러한 불편함을 해결하고자 선박수리 산업에 ICT기반 일정관리가 필요하다. 본 논문에서는 앞서 언급한 문제를 해결하기 위해 선박수리 산업에 일정관리 기능을 부여하며, 부여된 일정관리를 위하여 선박수리 공무담당관의 빠른 의사결정을 지원하는 기법을 제안한다. 제안하는 기법은 다양한 입찰방법에 따른 관리업체 및 외주업체의 인력 그리고 장비의 현황을 근거로 최적의 의사결정을 지원한다.

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Data Model for Exchanging Information of the IMS for Ship Repair (선박수리용 IMS 정보 교환을 위한 데이터모델)

  • Kang, Hyo-woon;Lee, Kyu-hwa;Lee, Jae-myung;Kim, Jin-deog
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.05a
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    • pp.316-318
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    • 2014
  • 선박수리 산업의 발전은 우리에게 많은 영향을 미치고 있다. 선박수리 산업의 발전과는 달리 관리는 기존의 수기형식이나 각각의 프로그램을 간단히 이용하는 업체들이 대부분이다. 이들은 관리 시스템 자체를 두지 않거나 일부 프로그램을 적용하는 사례는 존재하고 있다. 이러한 불편함을 해결하고자 선박수리용 통합관리 시스템(IMS(Integrate management System)이 필요하게 되었으며, 선박수리용 IMS는 각 시스템간의 정보를 주고 받아야한다. 본 논문에서는 선박수리용 IMS 정보 교환에 필요한 데이터베이스를 설계하고 각각의 클라이언트 및 서버가 빠르게 접근하며 사용 중 충돌이 일어나지 않도록 하는 것을 목표로 선박수리에 맞는 View를 설계하여 선박수리에 맞는 데이터모델을 설계한다.

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