• 제목/요약/키워드: Shewhart

검색결과 104건 처리시간 0.039초

Control Charts Based on Self-critical Estimation Process

  • Won, Hyung-Gyoo
    • 품질경영학회지
    • /
    • 제25권1호
    • /
    • pp.100-115
    • /
    • 1997
  • Shewhart control chart is a basic technique to monitor the state of a process. We observe samples of size four or five and plot some statistic(e.g., mean or range) of each sample on the chart. When setting up the chart, we need to obtain u, pp.r and lower control limits. It is common practice that those limits are calculated from the preliminary 20-40 samples presumed to be homogeneous. However, it may ha, pp.n in practice that the samples are contaminated by outlying observations caused by various reasons. The presence of outlying observations make the control limits wider and hence decrease the sensitivity of the charts. In this paper, we introduce robust control charts with tighter control limits when outlying observations are present in the preliminary samples. Examples will be given via simulation study.

  • PDF

적응형 이동평균(A-MA) 관리도의 경제적-통계적 설계 (Economic-Statistical Design of Adaptive Moving Average (A-MA) Control Charts)

  • 임태진
    • 대한산업공학회지
    • /
    • 제34권3호
    • /
    • pp.328-336
    • /
    • 2008
  • This research proposes a method for economic-statistical design of adaptive moving average (A-MA) charts. The basic idea of the A-MA chart is to accumulate previous samples selectively in order to increase the sensitivity. The A-MA chart is a kind of adaptive chart such as the variable sampling size (VSS) chart. A major advantage of the A-MA chart over the VSS chart is that it is easy to maintain rational subgroups by using the fixed sampling size. A steady state cost rate function is constructed based on Lorenzen and Vance (1986) model. The cost rate function is optimized with respect to five design parameters. Computational experiments show that the A-MA chart is superior to the VSS chart as well as to the Shewhart $\bar{X}$ chart in the economic-statistical sense.

비대칭분석 공정을 위한 중앙치와 범위 관리단의 설계 (The Design of Median and Range Control Charts for Skewed Distribution Processes)

  • 김우열;김동묵;정화식;최진섭
    • 한국국방경영분석학회지
    • /
    • 제22권2호
    • /
    • pp.126-138
    • /
    • 1996
  • The statistical control chart has been proven to be the effective tool most widely used in the manufacturing industry for monitoring and controlling the manufacturing processes. However, the Shewhart chart sometimes gives us false information when the distribution of quality characteristics is skewed. Therefore, it cannot serve as the universal quality control chart if there exist odd events in the manufacturing process. The objective of this study is thus to develop the new technique for constructing the limits of quality control chart based on a sample median and range when the distribution of the underlying population is skewed. This new control chart can effectively solve and manage the processes which have the non-normally distributed quality characteristics frequently occurring in the practical situation.

  • PDF

Economic Design of a Moving Average Control Chart with Multiple Assignable Causes when Two Failures Occur

  • Cben, Yun-Shiow;Yu, Fong-Jung
    • International Journal of Quality Innovation
    • /
    • 제2권1호
    • /
    • pp.69-86
    • /
    • 2001
  • The economic design of control charts has been researched for over four decades since Duncan proposed the concept in 1956. Few studies, however, have focused attention on the economic design of a moving average (MA) control chart. An MA control chart is more effective than the Shewhart chart in detecting small process shifts [9]. This paper provides an economic model for determining the optimal parameters of an MA control chart with multiple assignable causes and two failures in the production process. These parameters consist of the sample size, the spread of the control limit and the sampling interval. A numerical example is shown and the sensitivity analysis shows that the magnitude of shift, rate of occurrence of assignable causes and increasing cost when the process is out of control have a more significant effect on the loss cost, meaning that one should more carefully estimate these values when conducting an economic analysis.

  • PDF

분계점 붓스트랩 방법을 이용한 자기상관을 갖는 공정의 $\bar{X}$ 관리도 ($\bar{X}$ control charts of automcorrelated process using threshold bootstrap method)

  • 김윤배;박대수
    • 품질경영학회지
    • /
    • 제28권2호
    • /
    • pp.39-56
    • /
    • 2000
  • ${\overline{X}}$ control chart has proven to be an effective tool to improve the product quality. Shewhart charts assume that the observations are independent and normally distributed. Under the presence of positive autocorrelation and severe skewness, the control limits are not accurate because assumptions are violated- Autocorrelation in process measurements results in frequent false alarms when standard control chats are applied in process monitoring. In this paper, Threshold Bootstrap and Moving Block Bootstrap are used for constructing a confidence interval of correlated observations. Monte Carlo simulation studies are conducted to compare the performance of the bootstrap methods and that of standard method for constructing control charts under several conditions.

  • PDF

미세 공정산포 관리를 위한 Zp-s관리도 설계 (Design of Zp-s Control Chart for Monitoring Small Shift of Process Variance)

  • 김종걸;김창수;엄상준;윤혜선
    • 대한안전경영과학회:학술대회논문집
    • /
    • 대한안전경영과학회 2013년 추계학술대회
    • /
    • pp.199-207
    • /
    • 2013
  • 산업의 빠른 발전 속도에 따라 연구 개발도 함께 발전해야 한다. 따라서 현재 제조공정에 대한 품질 특성치의 분석방법으로 공정 모수의 작은 변화도 쉽게 탐지를 할 수 있는 EWMA 관리도와 Shewhart 관리도보다 공정 변화에 민감하게 탐지 가능한 CUSUM 관리도에 관한 연구가 많이 이루어지고 있다. 하지만 식스시그마 공정관리에 맞춘 평균, 불량률, 미세 분산을 동시에 감지할 수 있는 동시 관리 체계 연구는 많이 미흡하다. 본 연구에서는 기존의 CUSUM, EWMA 관리도 기법보다 빠른 이상 감지를 위해서 평균, 불량률, 분산 3가지가 동시에 관리되어질 수 있도록 Zp-s 관리도를 소개한다. Zp-s 관리도는 ARL을 통해 기존 관리도보다 민감함을 확인할 수 있다.

  • PDF

Comparisons of Multivariate Quality Control Charts by the Use of Various Correlation Structures

  • Choi, Sung-Woon;Lee, Sang-Hoon
    • 한국경영과학회지
    • /
    • 제20권3호
    • /
    • pp.123-146
    • /
    • 1995
  • Several quality control schemes have been extensively compared using multivariate normal data sets simulated with various correlation structures. They include multiple univariate CUSUM charts, multivariate EWMA charts, multivariate CUSUM charts and Shewhart T$^{3}$ chart. This paper considers a new approach of the multivariate EWMA chart, in which the smoothing matrix has full elements instead of only diagonal elements. Performance of the schemes is measured by avaerage run length (ARL), coefficient of variation of run length (CVRL) and rank in order of signaling of off-target shifts in the process mean vector. The schemes are also compared by noncentrality parameter. The multiple univariate CUSUM charts are generally affected by the correlation structure. The multivariate EWMA charts provide better ARL performance. Especially, the new EWMA chart shows remarkable results in small shifts.

  • PDF

추세가 있는 공정에서 이계자기회귀 각란 모형을 고려한 EPC와 SPC의 통합시스템 (An Integrated Model of SPC and EPC with Second-order Autoregressed Disturbance for the Process with Trend)

  • 김종걸;정해운
    • 대한안전경영과학회:학술대회논문집
    • /
    • 대한안전경영과학회 2002년도 춘계학술대회
    • /
    • pp.81-89
    • /
    • 2002
  • EPC seeks to minimize variability by transferring the output variable to a related process input(controllable) variable, while SPC seeks to reduce variability by detecting and eliminating assignable causes of variation. In the case of product control, a very reasonable objective is to try to minimize the variance of the output deviations from the target or set point. We consider an alternative EPC model with second-order autoregressive disturbance. We compare three control systems; EPC, EPC combined with EWMA, and Shewhart. This paper shows through simulation that the performance of the integrated model of EPC and SPC is more preferable than that of EPC.

  • PDF

Control charts for monitoring correlation coefficients in variance-covariance matrix

  • Chang, Duk-Joon;Heo, Sun-Yeong
    • Journal of the Korean Data and Information Science Society
    • /
    • 제22권4호
    • /
    • pp.803-809
    • /
    • 2011
  • Properties of multivariate Shewhart and CUSUM charts for monitoring variance-covariance matrix, specially focused on correlation coefficient components, are investigated. The performances of the proposed charts based on control statistic Lawley-Hotelling $V_i$ and likelihood ratio test (LRT) statistic $TV_i$ are evaluated in terms of average run length (ARL). For monitoring correlation coe cient components of dispersion matrix, we found that CUSUM chart based on $TV_i$ gives relatively better performances and is more preferable, and the charts based on $V_i$ perform badly and are not recommended.

AR(1) 공정에서의 효과적인 공정평균 관리도 (An Effective Control Chart for Monitoring Mean Shift in AR(1) Processes)

  • 원경수;강창욱;이배진
    • 산업경영시스템학회지
    • /
    • 제24권67호
    • /
    • pp.27-36
    • /
    • 2001
  • A standard assumption when using a control chart to monitor a process is that the observations from the process output are statistically independent. However, for many processes the observations are autocorrelated and this autocorrelation can have a significant effect on the performance of the control chart. In this paper, we consider combined control chart of monitoring the mean of a process in which the observations can be modeled as a first-order autoregressive process. The Shewhart control chart of residuals-EWMA control chart of the observations is considered and the method of combination is recommended. The performance of the proposed control chart is compared with the performance of other control charts using a simulation.

  • PDF